Mongo, 48v 1000w 'Magic Pie' hub on a Mongoose 'Snarl'

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Goat Herder

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Apr 28, 2008
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Darn near thirty miles is not bad at all. That would could suit a lot of folks running abound! Yeah I think the H.W. tires only are available in 2.5's I wanted 3.0's:( But on a Large Marge model Extra wide like 3 inch rims at about 40 psi these things have grown on me for plushness and handling. With the wider rims I can run the tire pressure lower and get away with it too. This is coming from a guy who used to passionately hate slicks lol. I have to admit the rims being wider changed a lot of the dynamic. Made things interesting.

It is a bit of a pita getting the tires on the extra Wide rims without harming the beads too. I finally devised a working strategy, but not until I messed up a tire.
 
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BarelyAWake

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Jul 21, 2009
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Defo Goat, I was stoked considering it was also "worst case" range testing - I'm sure it woulda been an easy 30 if I'd bothered to hook up the regen, or even just pedal assisted startups *shrug* No doubt I'll do further testing with a bit of conservation in mind, tho I obv can't do a b'danged thing about flattening the hills lol

I do like the larger tires, but despite the lower PSI I tend to run I'm also at least pretending to give a cursory nod to rolling resistance... I s'pose it'd be the same or less with 2.5/3" @ 90psi vs 2.125 @ 50... I dunno, guess I'd hafta get some and see lol, but I am thinkin' the taddy will sport a 2.5 or a 3 on the rear 26" as I'll just not be able to resist it heh as after all, fatty tires are fatty :p ...but even still I'll prolly not get a Hookworm for it as the full wrap around tread would be pointless on a trike...
 

paul

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Dec 23, 2007
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27.9 miles is not bad at all on a battery. real curious how far i can get with mine when it gets here. this island is basically a big rock. lots of mountains and windy roads with spectacular views. my hope is with all these hills i will have to climb is that i get back some of the power with the regen brakes going back down them since i will have to use the brakes unless i want to die lol. thank you for the update ba i get more excited about this every day.
 

BarelyAWake

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Jul 21, 2009
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NP Paul, this kinda "research" I can do all day lol - but I gotta say with scenery like that you better take some pics!



...and this morning's madness was more taddy component testing - while completely usable with Mongo, it's not exactly in line with the power conservation obsession most ebikers hold on high *shrug* so I'll prolly not use it to it's full potential w/Mongo...

Still, as the taddy is a tribrid & the 48v 15ah LiFePO4 packs have worked out so well I decided to go ahead & tinker up some more goodies, this time a power supply/charging dock tapping off my 48 to 12v converter. Already wired up to power my 12v DC LED head & taillight, it was a simple matter of buying a cheap car cigarette lighter adapter with 2 USB ports, busting it open to cut the dealie off the back & resolder better wires to it & sticking it back together again.

I added a main power switch so I can easily shut the whole thing down, but I used a flush face switch (scavenged out of a PC power supply) so it doesn't so easily shut itself down bouncing around in a pannier with w/e crap might be in there. As I had no pretty lil project box I just did a variant of the "duct tape pack" like the custom LiFePO4s have - but this time a "patented" cable tie pack method lol

It ain't pretty, but it was easy to make, safe & works a treat - and best yet I can charge any kind of small battery like for my GPS, camera or whatever, listen to tunes w/the MP3 player charging (the speakers are USB powered too) and I don't even hafta worry about the lame battery in my netbook any more, plug & play FTW;




There goes the thirty mile range heh...
 

paul

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Dec 23, 2007
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cheapest best way to wrap things is go to any boat store and ask them for scraps of the blue shrink wrap they use on boats to store them for the winter. trust me they have lots of scrap pieces and will give it to you ussually for free. i plan on getting some when i get to michigan, what you are doing ba is a little above my knowlege and capabilities but i will learn, can't wait to see when you finish. gonna be a heck of a nice ride
 

motortriker

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Mar 5, 2012
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You can sure notice the difference when you carry 100 miles of li ion batteries instead of 30 miles of batteries on a bicycle.

I think that is alot of the power conservation obsession for ebikes.

On a trike the extra battery weight needed for longer distances does not make much difference in how the trike feels or handles. :)

In fact the extra weight seems to make the trike feel a little more stable.
 
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BarelyAWake

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Jul 21, 2009
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Paul - Shrink wrap is defo pretty awesome stuff (the tape is incredible), I s'pose I could wrap that lil gizmo... but it's destined to be disassembled again in any case to be permanently installed on the taddy, where it'll be hardwired as separate components. Mongo is after all just a test platform, somethin' to play with as I trudge up that learning curve lol

Speakin' of which, a lot of this stuff is far simpler than it appears & it's mostly a matter of just giving it a shot. I'm no electronics expert by any stretch of the imagination - I jus' tinker, hope for the best and happy when I don't let the smoke out ;)


motortriker - yer so right, lemme see.... with the range I've gotten and the weight of the packs I have I'd ballpark a rough 55lbs of LiFePO4 packs needed with that setup to get about a hundred mile range - and that ofc doesn't include the additional amp draw due to the added weight >.<

Fortunately, while I have extra weight on the taddy - it didn't cost near as much as LiFePO4 packs nor does it suffer the recharge time and it makes ossum vroomie noises... while I love the silence, sometimes ya jus' need the growl :D

The Bent Zombie Tribrid Tadpole



...the pic is a bit outdated, but I figured I'd throw it up there anyway in case folks were wonderin'
 

motortriker

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Mar 5, 2012
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Right ? I think it may be more about the seat.

On my trike my butt can do about 40 miles and it is wore out ! :)

With your seat I bet my butt could do 100 miles ! :)

Heck, maybe with no motor at all. Nice trike !
 

BarelyAWake

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Jul 21, 2009
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Thankee motortriker :D

The seat I'd gotten from 'ActionBent' one of the very few sources for recumbents & accessories that wasn't subject to the ridiculous markup recumbent parts usually suffer... unfortunately & perhaps because of that, they've since gone out of business. A shame really as they were a pleasure to do business with and had the only "normal" pricing I've seen when it comes to recumbent stuff.

Ah well... I just hope I don't need to replace that seat anytime soon lol & yea, the whole theory behind that taddy is the experimentation in trying for quiet comfort & fuel efficiency for the long hauls, extended camping trips & whatever - part of the reason for the charging dock dealie thing I jus' made is with that in mind ;)
 

BarelyAWake

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Jul 21, 2009
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...and jus' a "heads up" for the other new owners of the 'Pie hub...

There's been some mention, even warnings about the 'Pie's axle and "torque rotation" - that the constant engagement/disengagement of the motor can "turn" the axle in the dropouts, damaging them and loosening the mounting - they even mention making a torque arm assembly to prevent this...

This doesn't seem an issue with mine, perhaps due to the really snug fit... maybe because of the additional thickness of the aluminum dropouts... w/e the case may be I'm experiencing a somewhat different issue, a minor one - but defo something that must be watched for as if left unattended the consequences could be disastrous, like loosing your rear wheel entirely at speed >.<


I very much recommend using a fine point sharpie to mark the original location/edge of the outer washer (or scribing with a pick) when the axle is seated fully in the dropouts, to help monitor any potential movement over time as the axle seems prone to slowly work it's way out of the dropouts.

There's been no rotational scoring or galling of the aluminum whatsoever, yet over time the axle is moving, descending out of my vertical dropouts. When I first noticed this I removed the washers and used a Dremel w/a fine cut-off wheel to make light horizontal cuts in the tabbed washers to aid their grip on the aluminum, reseated the axle and tightened the axle nuts securely then marked it's location to see what would happen. This slowed the effect noticeably - the movement pictured below is after over 100 miles, whereas w/o the cuts it would have only taken a lil more than 50.

However, as it is still moving I just took it apart again and added vertical cuts to the inside of the washer, resulting in a checkerboard pattern & a much rougher surface & I'm hoping that will do the trick...

...if not there's other things I'll try, like cutting the same pattern into the inner "spacer" washers to aid the grip or just using the tabbed washers on the inside of the dropouts instead of the spacer washers & not using washers on the outside at all, just the axle nuts which already have "lock cuts" and a larger surface area.

If all else fails, I'll have to make custom "torque arms" of a sort to lock the axle in place, even though I suspect it's not torque, or at least not torque alone that's causing this issue - after somewhat extensive testing on various terrain types I've found this effect seems to be most pronounced on rough ground, trails and/or potholes or whatever, when the wheel often bounces & leaves the ground momentarily... & thus, may be less an issue w/horizontal dropouts... maybe.



It's not a huge problem at all unless left unattended, even w/o modification it's a simple matter of just keeping an eye on the bike, including it in the "preflight checklist" and the regular maintenance... however as ebikes need little to no additional maintenance other than routine bicycle care (chain lube, cables, brakes etc) - it's something that could be easily overlooked, particularly as it's a deviously slow "creeping" effect & w/o a mark to illustrate the original location, it can be hard to spot.
 
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paul

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Dec 23, 2007
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thank you for the update ba. couple questions. how many miles have you put on the magic pie so far and also have you had to use the pedal assist? i got one area on my ride home from work i think i may have to. its about a mile stretch up a small mountain or hill depending where you live. its hilly everywhere here and a few of the roads i probably wont even try. my car has a hard time getting up thoughs.
 

BarelyAWake

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Jul 21, 2009
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As there's no fuel mileage to go by & I don't always run with the GPS - "how many miles" I've run the 'Pie is a tough one to answer w/any accuracy... I'd guess only around 2-300 miles or so at most as even though I seek any opportunity to ride & I commute daily, Mongo was down for almost two weeks for the wheelset build... ofc this past weekend alone I put about 100 miles in as it was not only a three day weekend, but just beautiful out as well lol, Sat & Sun both I went out for early morning adventuring, went home & stuck it on the charger & went out again a coupla hours later... Monday I slacked and only did my morning ride ;)

"Have you had to use the pedal assist?" well... I'll usually throw in a stroke or two to assist start offs & even then it's usually a high gear, halfway or more through my finals... I don't really have to I s'pose, but it reduces strain/amp draw and ofc aids acceleration. As for the hill climbing you're interested in, that's a tough one to compare as our environments are so different... while you'd be hard pressed to find even a football field's length of flat ground anywhere in Coastal Maine, it's not mountainous at all, but hilly & "bumpy" so to speak, with even the steep grades lasting no more than 1/4 mile or so before you're going downhill again.

This constant "up and down" has a major impact on the range of an electric vehicle compared to say the flatlands of the midwest, but it's nothing compared to actual mountains, as you can see (or "can't" as the case may be lol) they don't even show on a topo;



Even so, there's a couple few hills around here that while short, have quite the incline... but I've still not had to help by pedal assisting so much as wanted to. There is one short but brutal grade by a friend's house that I can make w/o a problem (provided ofc I have a running start) as it lugs down to a lil less than 1/2 speed (10mph or so) and just keeps truckin'... but I usually feel bad for the poor thing and help it ofc, and starting out from a dead stop 1/2 way up that hill does mean some assistance required.

Thing is even then it's not like pedaling uphill at all as I was so recently reminded when I deliberately ran the battery packs dead lol - even starting from a stop on that steepest hill, the pedaling required is much like pedaling a non-motorized bike on level ground, so easy-peasy I can't complain in the slightest, in fact I usually find myself chuckling a bit :p

...but this also means I can't really answer that question very well either, at least how it pertains to your environment - but I do look forward to hearing how well yours deals with actual mountains & I can say that anywhere you'd even consider riding any bicycle, you'll have no problems at all w/this :D
 

paul

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Dec 23, 2007
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cool thats good news. i am old an hate to pedal however i will pedal to get it started. the magic pie is the only kit i have seen that dosn't recomend it. one company said it will burn up the controller fast if you start all the time from a dead stop with just the motor. i figure why chance it and get a little exercise lol. i can't wait to get it. gonna be a blast taking it to the beach and stuff also a nice little commute to work. its only about 10 miles each way but a nice ride across the island and very windy. i live on the north shore of the island and the airport is on the south side so basically i will be riding across the island everyday.
 

corgi1

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Aug 13, 2009
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What do we know about the controlors at Golden Motors in the adds on the left side in our adds
 

corgi1

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Aug 13, 2009
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Not at present just thought the controlors looked different ,possibly newer design maybe stronger,I don't know how long the add has been there,I love to dream and thought the site was interesting
 

paul

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Dec 23, 2007
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corgi just email them. they have a contact page. i emailed them on questions before i ordered mine and they were very helpful. i know on the magic pie the controller is built in the hub and the hub is designed to cool the controller. very nice people their and were very helpful. if you have a specific question i can also see if i can get an answer for you
 

motortriker

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Mar 5, 2012
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cool thats good news. i am old an hate to pedal however i will pedal to get it started. the magic pie is the only kit i have seen that dosn't recomend it. one company said it will burn up the controller fast if you start all the time from a dead stop with just the motor. i figure why chance it and get a little exercise lol. i can't wait to get it. gonna be a blast taking it to the beach and stuff also a nice little commute to work. its only about 10 miles each way but a nice ride across the island and very windy. i live on the north shore of the island and the airport is on the south side so basically i will be riding across the island everyday.
It would depend on how heavy you are and how much weight is in the trailer and starting of going uphill in the sand and such ?

A watts up meter or CA will tell you how much load you are putting on the battery pack.

Mine peaks at about 60 amps sometimes but I have not yet blown the 40 amp fuse that is inline.

It peaks for a short time at takeoff with no pedaling.

Just a little assist by me and that number goes way down to 30 or less amps.

It is not a magic pie controller.

The magic pie will hook to a computer and you can adjust the settings.

It is a real smart controller ! :)
I want one ! :)
 
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BarelyAWake

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Jul 21, 2009
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Just a quick update, the lil crosshatching job on the tabbed washers seems to have done the trick as I haven't had any more perceivable axle movement...



It's had at least 200 miles of opportunity to mess with me since it was done yet it's still holding fast & given the abuse I've put it through - I think I can call that simple lil modification a success lol


Speaking of "abuse" heh, funny how when I first built the thing I did all street riding, but had knobbies on it, even in the vids (hybrids but w/e) - so what do I do? No sooner then I get my new wheelset & semislicks on the thing and I decide to hit up the trails lol



...tho I should prolly make very clear that if you want a trail beater/dirtbike kinda thing - this type of a setup is not for you, it's just the wrong tool for the job. The electric hub drive isn't powerful enough and it's effective RPM range is too high, essentially like it's "geared too tall" tho ofc it isn't geared. If you were to actually try to use the hub under such extreme low-speed load as rough trail riding, you'll no doubt trip the thermal overload fairly quickly as it's again, not designed for such abuse.

I was only tootling along at the same or less than a walking speed, pedaling (I kno right?) without the electric assist to just enjoy the mosquitoes & ticks... erm I mean the trees & scenery ofc lol