First build, 99cc+Schwinn

GoldenMotor.com

Ted

New Member
Apr 20, 2010
208
0
0
Leavenworth Wa.
Until the clutch disengages the disk is still being powered by the engine and braking is not what it would be if the disk was wheel mounted.

I like the idea but would like it a lot more if the clutch could be fully disengaged when the brake is applied.

Like I said, I could be missing something with this installation
 

wayne z

Active Member
Dec 5, 2010
1,743
5
38
louisiana
Until the clutch disengages the disk is still being powered by the engine and braking is not what it would be if the disk was wheel mounted.

I like the idea but would like it a lot more if the clutch could be fully disengaged when the brake is applied.

Like I said, I could be missing something with this installation
You are missing it. When you chop the throttle the engine is doing some braking until the clutch dis-engages. So weher the brake is on the wheel or the jackshaft, dont matter, still works like a brake.
Actualy the same brake on the jackshaft will be more effective than wheel mounted brake because of the torque multiplication of the ratios involved.
 

jowens

New Member
Jul 25, 2011
128
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0
Webster Fl
You are missing it. When you chop the throttle the engine is doing some braking until the clutch dis-engages. So weher the brake is on the wheel or the jackshaft, dont matter, still works like a brake.
Actualy the same brake on the jackshaft will be more effective than wheel mounted brake because of the torque multiplication of the ratios involved.
Excellent explanation Wayne!!!.....wish I would have thought of how to word it like that.
 

Big Bill

New Member
Jun 3, 2011
117
0
0
arizona
Thanks for the answer Wayne z,well said.
Well just recieved more parts today so it looks like I should be making more
progress this weekend and the pictures will follow.
 

agk

New Member
Oct 2, 2010
151
4
0
Santa Barbara CA
We use a jackshaft brake on a couple of our bikes. You can almost say this brake setup works too good. At the track we put a little oil on the rotor so the rear wheel doesn't lock up too easily.
 

curtisfox

Well-Known Member
Dec 29, 2008
6,082
4,059
113
minesota
Yes for sure a smaller disk would be the best. Like my garden tractor has a small 4" disk and stop it right now done throuh gearing...........Curt
 

scotto-

Custom 4-Stroke Bike Builder
Jun 3, 2010
6,505
25
38
Ridin' inSane Diego, CA.
This is a small 4-1/2" mechanical disc brake I made for my 212 Pred build. I used a Shimano cassette cog for the rotor and it has some serious stopping power mounted on the jackshaft.




dnut
 

Big Bill

New Member
Jun 3, 2011
117
0
0
arizona
Hi Scott-o

I love your bike!! I am using a 6" rotor with a Avid cable brakes , I have a
set of Hayes hypdo,s but I thought they might stop to well. I will have
pictures up later today of my weekend progress.
 

Hannibal

New Member
May 18, 2012
3
0
0
West Texas
I don't know where you live, but you will be stopped by cops and ticketed for that big an engine. Most cops aren't stupid, and they will readily stop you and tell you and ticket you that you are exceeding most states' horsepower limits. Of course if you want to register your bike and get a motorcycle license and some liability insurance (kaching!) go for it.
 

Big Bill

New Member
Jun 3, 2011
117
0
0
arizona
I will be cruising at 20 to 25 mph so I am not to worried about the
police I live in the sticks.

Needed to lift the motor 1" to clear the cranks, that is what I get
for not having them for mock up. Forks are installed and I need to make
2 spacers to finish up the jackshaft assembly.


Do you need a chain guild / tensioner for the rear sprocket ?



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Big Bill

New Member
Jun 3, 2011
117
0
0
arizona
Its been awhile so here's the update.

The frame is comeplete and painted, made the exhaust pipe and asembeled
the bike using lock-tite and lock washers.Installed new tubes and tires .
I could not stand it sitting there so I made a temperary gas tank mount that mounts to the seat post, using the stock preditor tank it works real good but looks uygly.

Boy it's a blast to ride. The clutch chattered quita a bit on take off but if I start off slow it is not bad at all. The bike runs real nice between 20 to
30 mph. THe front brake works real good and the rear brake is amazing
I use one or two finger to stop this monster.


The gas tank should get started next week , Can't wait!!
I should have picture up buy Monday .
 

killercanuck

New Member
Dec 17, 2009
1,748
6
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Wallaceburg ON
Awesome Bill! Nothing like a good Shake-Down ride to get the blood pumping!

This isn't the concours d'elegance, so don't be shy about "in progress" pics. We love those!

Hopefully your clutch chatter will settle a bit after it has a few miles on it. If not, surely there's info around here to help get'r settled.

Best of luck on the Tank!
 

Big Bill

New Member
Jun 3, 2011
117
0
0
arizona
Here you go , I have a new seat but I can't install because of the
temperary gas tank ,I hope to have the tank done this week.

[/IMG]



The exhaust was made from 1" tube and 3/4" conduit welded together
and wrapped with cloth heat wrap.



This is looking down at the jackshaft with the guard on.

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Big Bill

New Member
Jun 3, 2011
117
0
0
arizona
Thanks for the prop's guy's, I hope you like it.

Hey Dodge , The front brake is lacking in power so I will be
going bigger a little later, If I go with 203 I will change the fork to a
triple clamp that I have on the bench, but the rear is amazing.

I can,t wait until my buddy Dave get the tank welded up but
in the mean time I am going to move the tank back more so
I can get the new seat on.I will be putting some mile on her Friday
so I hope the clutch smooths out some.
 

culvercityclassic

Well-Known Member
Sep 27, 2009
3,115
177
63
Culver City, Ca
That's a great build, very clean. I have seen that jack- shaft brake beforelaff. Ya they do stop well .... Like almost too well.

Check into some different pads for the front brake... It will help... Semi metallic makes a difference.
 

Big Bill

New Member
Jun 3, 2011
117
0
0
arizona
Thanks Culvercity yep I stole that off here somewhere laff
I would bet that you could pick out the builders that influenced me on this
build and I would bet you are on the top of the list with your nice clean
builds.

Well I took her out for a 35 mile ride today that was to much fun.
The clutch seems to work alittle better and I can easly live with it now.
I need to align the ildler sprocket alittle and get the tank finished then
that should do it for now. I will post the final pictures ounce the tank is finished.