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  1. Sidewinder Jerry
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    Sidewinder Jerry

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    allen standley

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    John Newkirk

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9,677
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All the parts to assemble forks

All the parts to assemble forks

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
forks assembled not welded

forks assembled not welded

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Rods from front axle rocker to spring..these are solid 1/2" rod are bent at 45 deg to spring hangers...this is before I cut them to weld to the spring

Rods from front axle rocker to spring..these are solid 1/2" rod are bent at 45 deg to spring hangers...this is before I cut them to weld to the spring

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Leaf spring..hand made by spring maker...dont make your own springs as there is a 3 stage proccess in heating and cooling...Your looking for trouble i

Leaf spring..hand made by spring maker...dont make your own springs as there is a 3 stage proccess in heating and cooling...Your looking for trouble i

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
This is a mock set up with the wheel in place to position rocker pivot and the wheel ...had to make the width spacers to center the wheel in forks...

This is a mock set up with the wheel in place to position rocker pivot and the wheel ...had to make the width spacers to center the wheel in forks...

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Suspension axle rockers...with adjustable clevis points for the spring rods

Suspension axle rockers...with adjustable clevis points for the spring rods

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Inside of the forks cleaned up with flapper disk

Inside of the forks cleaned up with flapper disk

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
The inside of of fork tubes cut down the middle for wheel and spring lever movement and clearance..shaped 1/8" flat to fill the inside of the fork

The inside of of fork tubes cut down the middle for wheel and spring lever movement and clearance..shaped 1/8" flat to fill the inside of the fork

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Handlebars in place ..these help to keep the forks in alignment...dummy spring in place for lenght before I get the spring made

Handlebars in place ..these help to keep the forks in alignment...dummy spring in place for lenght before I get the spring made

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Settin up the braces on the front of the forks

Settin up the braces on the front of the forks

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Front wheel sitting with the rocker in place...make sure it sitting correct..before going and further

Front wheel sitting with the rocker in place...make sure it sitting correct..before going and further

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Handle bars are 7/8" and have been set up in jig to weld sleeves in place for the forks.....have also welded cross tubes for pivots for the mechanical

Handle bars are 7/8" and have been set up in jig to weld sleeves in place for the forks.....have also welded cross tubes for pivots for the mechanical

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Welding in outside fork ends...simple jig to hold every thing in place

Welding in outside fork ends...simple jig to hold every thing in place

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Marking positions of the fork sleeves

Marking positions of the fork sleeves

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Main fork tubes ... bent in pipe bender useing mandrels....pipe is 1" x .125 wall....used a lumber profile to get correct bends

Main fork tubes ... bent in pipe bender useing mandrels....pipe is 1" x .125 wall....used a lumber profile to get correct bends

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Tube steel used for the forks...profile for the correct curve required for forks

Tube steel used for the forks...profile for the correct curve required for forks

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Steering head is from a suzuki 500...its 1" in diameter and has tapered bearings....

Steering head is from a suzuki 500...its 1" in diameter and has tapered bearings....

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Upper fork profiles with holes cut for fork legs

Upper fork profiles with holes cut for fork legs

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Fork head profiles with drill dimples for drilling

Fork head profiles with drill dimples for drilling

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Handlebars bent to shape in pipe bender...made out of 7/8" x .125 seamless pipe

Handlebars bent to shape in pipe bender...made out of 7/8" x .125 seamless pipe

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Steering head ... Suzuki 500

Steering head ... Suzuki 500

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Steering head bearings with dust covers

Steering head bearings with dust covers

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
Fork suspension rockers roughed out ready to be finished to shape...1/2" thick.....bronze bushs for pivot points

Fork suspension rockers roughed out ready to be finished to shape...1/2" thick.....bronze bushs for pivot points

  • Media owner DareDevil
  • Date added Sep 9, 2012
  • Reaction score 0
  • Comments 0
motorbike 5

motorbike 5

  • Media owner Meccanica
  • Date added Sep 7, 2012
  • Reaction score 0
  • Comments 0
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