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All the parts to assemble forks
DareDevil
Sep 9, 2012
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0
forks assembled not welded
DareDevil
Sep 9, 2012
0
0
Rods from front axle rocker to spring..these are solid 1/2" rod are bent at 45 deg to spring hangers...this is before I cut them to weld to the spring
DareDevil
Sep 9, 2012
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0
Leaf spring..hand made by spring maker...dont make your own springs as there is a 3 stage proccess in heating and cooling...Your looking for trouble i
DareDevil
Sep 9, 2012
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0
This is a mock set up with the wheel in place to position rocker pivot and the wheel ...had to make the width spacers to center the wheel in forks...
DareDevil
Sep 9, 2012
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0
Suspension axle rockers...with adjustable clevis points for the spring rods
DareDevil
Sep 9, 2012
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0
Inside of the forks cleaned up with flapper disk
DareDevil
Sep 9, 2012
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0
The inside of of fork tubes cut down the middle for wheel and spring lever movement and clearance..shaped 1/8" flat to fill the inside of the fork
DareDevil
Sep 9, 2012
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0
Handlebars in place ..these help to keep the forks in alignment...dummy spring in place for lenght before I get the spring made
DareDevil
Sep 9, 2012
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0
Settin up the braces on the front of the forks
DareDevil
Sep 9, 2012
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0
Front wheel sitting with the rocker in place...make sure it sitting correct..before going and further
DareDevil
Sep 9, 2012
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0
Handle bars are 7/8" and have been set up in jig to weld sleeves in place for the forks.....have also welded cross tubes for pivots for the mechanical
DareDevil
Sep 9, 2012
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0
Welding in outside fork ends...simple jig to hold every thing in place
DareDevil
Sep 9, 2012
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0
Marking positions of the fork sleeves
DareDevil
Sep 9, 2012
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0
Main fork tubes ... bent in pipe bender useing mandrels....pipe is 1" x .125 wall....used a lumber profile to get correct bends
DareDevil
Sep 9, 2012
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0
Tube steel used for the forks...profile for the correct curve required for forks
DareDevil
Sep 9, 2012
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0
Steering head is from a suzuki 500...its 1" in diameter and has tapered bearings....
DareDevil
Sep 9, 2012
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0
Upper fork profiles with holes cut for fork legs
DareDevil
Sep 9, 2012
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0
Fork head profiles with drill dimples for drilling
DareDevil
Sep 9, 2012
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0
Handlebars bent to shape in pipe bender...made out of 7/8" x .125 seamless pipe
DareDevil
Sep 9, 2012
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0
Steering head ... Suzuki 500
DareDevil
Sep 9, 2012
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0
Steering head bearings with dust covers
DareDevil
Sep 9, 2012
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0
Fork suspension rockers roughed out ready to be finished to shape...1/2" thick.....bronze bushs for pivot points
DareDevil
Sep 9, 2012
0
0
motorbike 5
Meccanica
Sep 7, 2012
0
0
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