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I have put some more photos of the side car I'm building on photo bucket. Doesn't look so much like a bunch of sticks on a raft.
I covered the frame with 1/4" luan to make the the sides smoother and give the Mahogany strips some thing to nail and glue to.
A lot of this is recycled wood. Part because it just seems right but mostly because I'm a cheapskate no good.
The mahogany was door and window casings that my brother put away 20 years ago when he remodeled the house. They were just to nice to throw away.
I ripped them into 2" strips and and then ripped them in half and ran them through the planner to 1/8" thick. Yes we have a small full scale wood working shop but that only came after we retired.
I wanted to lapstake the sides{lay one board over the other} but it was a lot of work and I wasn't that good at it.
I will be taking the BarelyAWake machinist and boat building course in beautiful downtown Maine this summer. The guy is a whiz.
In the end I just butted them together and glued and nailed them down.
Lots of nail holes to fill and the mahogany being thin it cupped when it was wet with glue so the whole darned thing had to be sanded smooth. Yippee. I had to fight my brother off that job! He was good enough though to come into the work shop and point out any errors every 1/2 hour or so.
The windshield will have plexiglass in it and the the interior will be upholstered with Naugahyde.
The batteries will be under the motor cover in the rear. We can only have electric bikes in British Columbia.
The one thing I would do differently is I would make it 4' x 1 1/2', not 4'x2'. It is just to wide to bend the strips and puts pressure on them and a couple of them cracked.
I'm going to stain the mahogany dark with a red tone to it and then apply 6 to 8 coats of gloss spar varnish. That part is up to the owner and if you want to do one there is no set colour choice.
If you want to build one with out the problem of applying the strips, a good mahogany plywood is a great choice. The door and window casings were free so......
I would have used a good dark luan plywood to if that was all I could get. I've finished 1/8" door skins and been darned proud of the job.
I restored antique furniture for over 40 years so that to gives me a bit of knowledge that came in handy.
The Monark bike on Photobucket is the bike I will be restoring and using on the side car.
I'll show how I'm attaching the side car to it as I go along.
If you have a question or a comment about what I've done please email or PM me. I'd like to hear from you.
Steve.