I thought I'd share an update on the clutch cleaning enterprise. No lost springs and the clutch plates are now clean and functioning. The one little question mark regards a bit of metal I found at the bottom of the transmission case while scraping out old grease. It sure does look like a small woodruff key to my eye. Now, did it come loose and fall down there or has it been sitting there since 1934 when the engine was assembled. Without taking the whole transmission apart (horrors at the thought) how can I know?
So, I put the key in a plastic bag, labeled for what it is and re-installed the engine. Once everything was hooked up again I checked clutch and shift function and all seemed well.
Time for a test run. I live on a mountain here in Maryland and everything is hills including a long declining driveway perfect for bump starting the motor without pedaling. It didn't pop off as before, so I pushed it back up the hill and tried again. Checked the choke and petcock, fresh gas in the tank. Tried again. Worn out pushing the bike, I put it away before the rains started.
A few days later I thought I'd try again, thinking that maybe gas had not gotten down into the carb when I tried it before. I put it in low, drifted down the hill a ways and let out the clutch. Nothing. Stopped and realized it was not engaging in low, but was in high. Not the clutch as that is OK. Today or soon anyway (depends on rain) I'll check the shift rod to see if adjusting it takes care of the problem with engaging low gear.
A nagging thought is that maybe that woodruff key fits into the shift lever at the transmission and fell out. I'll figure it out eventually and have set the problem aside for now as I have too many things going on. With help from Tinsmith I'm trying to finish up tack welding a gas tank together for another bike, a 1950 Panther, and am packing up tools, parts and such for my spring migration home to Minnesota at the beginning of May where I'll be for the next six months.
I'm a little discouraged, but just temporarily. Pretty soon I'll have the leaf spring fork for it, I know the engine runs and now know the clutch works. I'll figure it out or take the problem to Dave the motorman if I can't. I never figured this would be a quick build or that there wouldn't e problems to work out. It will run...
SB