Looks so awesome Max. Really does. You have me convinced to trying some crazy stuff with BAS. (last "s" is sprockets, snork)
My Throttle assembly is really, really bad. Truly sucks. It's bad. Really, really bad. So I am constantly having to adjust the idle but nothing like your describing. When in doubt, I ask TS then do some thing different. Then am forced to admit he was right. (is a bummer, I very often bet him on these things)
Could testing with no air filter in a sand/dust free place help? I dunno just a thought. I love this thing an' hating to see ya frustrated with it. Got it to do 5200 RPM today on a level and was just humming wit' dat HF grunt!
Don't give up the ship until your socks are wet! (Or your relief arrives because then he is on the clock and why bother?)