The past few weeks I have been busy with unremarkable family projects.
Today it was cold, windy and raining so I managed to get some time to work on the Flyer.
My throttle cable arrived so I got it partially fit in place. It is a universal cable that has to be cut to length and have a barrel end attached on one end.
Also countersunk all the screw holes in the rear wheel drive sheave so it could be attached to the brackets that locate it on the wheel rim. Removed the temporary clecos and fit flathead countersunk fasteners and acorn nuts to join the sheave and its brackets.
Next installed was the leather lagging on the sheave.
The final drive belt is now fit in place. As a leather belt would quickly stretch and require sending back to the vendor for shortening, I decided to use a three ply flat power transmission belt custom made to size from a local belting supplier. It almost looks like a leather belt.
Shortened and re aligned the secondary belt tensioner pulley.
It was made from a flat roof repairmans seam sealing roller tool. I shortened it a bit and spun it in its bearings up against an angle grinder until it had a nice crown in the center of the pulley face. Helps to keep the belt running in the center of the pulley.
It is getting closer to running, I just found a nice piece of phenolic to carve the base for a vintage style ignition kill switch.
Whenever I find some more shop time.
Today it was cold, windy and raining so I managed to get some time to work on the Flyer.
My throttle cable arrived so I got it partially fit in place. It is a universal cable that has to be cut to length and have a barrel end attached on one end.
Also countersunk all the screw holes in the rear wheel drive sheave so it could be attached to the brackets that locate it on the wheel rim. Removed the temporary clecos and fit flathead countersunk fasteners and acorn nuts to join the sheave and its brackets.
Next installed was the leather lagging on the sheave.
The final drive belt is now fit in place. As a leather belt would quickly stretch and require sending back to the vendor for shortening, I decided to use a three ply flat power transmission belt custom made to size from a local belting supplier. It almost looks like a leather belt.
Shortened and re aligned the secondary belt tensioner pulley.
It was made from a flat roof repairmans seam sealing roller tool. I shortened it a bit and spun it in its bearings up against an angle grinder until it had a nice crown in the center of the pulley face. Helps to keep the belt running in the center of the pulley.
It is getting closer to running, I just found a nice piece of phenolic to carve the base for a vintage style ignition kill switch.
Whenever I find some more shop time.
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