Sportsman 200

GoldenMotor.com

motorhedfred

Member
Jul 31, 2009
421
17
18
United States
RC, I see your $.02 and raise you $1.

Pat isn't trying to re-design engines, but rather design and build solid works of art to mount them in and put a smile on your face when you ride them that you can't wipe off with a belt sander.

MHF
 

sportscarpat

Bonneville Bomber the Salt Flat record breaker
Jun 25, 2009
1,844
485
83
california
VIDEO LINKS BELOW!

Put in some testing today after a few detail changes. I carefully read Dagwoods posts on vibration control and agree with him. I did use rubber sheet as an isolation material, but used an anti-vibration type with a woven reinforcement. I also isolated the bolts with the same material. It had the desired effect and now my build runs very smooth. We took some quick video so you guys can really see the progress. My brother and I are not film directors, just a couple hacks with a camera......

VIDEO LINKS!

More Sportsman 200 Video! | Flickr - Photo Sharing!

More Sportsman 200 Video! | Flickr - Photo Sharing!
 

itchybird

Member
Nov 4, 2009
316
6
18
SF Bay Area.
A quick response to the post re proper balance instead of rubber mounting. The reality is that a motor should be properly balanced, but rubber isolation is a very welcome addition to a properly engineered machine and is used in virtually all motorized vehicles, at a minimum your car will have thick rubber mounts, but that is old-school by todays standards.

Many high end autos now use hydro-mounts, and some are now even using active mounts whose dampening characteristics change based on engine RPM, the link below has a nice write up on those mounts.

As for the bike here, remember, this is a large displacement (200cc) engine and a little damping in the mounts smooths out the ride, and reduces the shock load considerably. The seat of the pants confirm the effort Pat took made a huge difference. I ran it thru a nice little country ride this morning and it's now much smoother with zero loss in performance. Thats a win in my book and a welcome measure of refinement in bike that is meant to be ridden.


Active Motor and Trans Mounts
 

rustycase

Gutter Rider
May 26, 2011
2,746
5
0
Left coast
ok bird, I'll read the link u posted.
I probably couldn't prove I've got over a million miles on motorcycles that did not have rubber isolation, but never felt the need for it.
If it works for you, just dandy!
Best
rc
 

motorhedfred

Member
Jul 31, 2009
421
17
18
United States
Lordy it sounds good with that long pipe. Wayne Zs FD 99cc HF has a nice bark with a long pipe too....must be the key to getting away from the lawn mower sound.

MHF
 

cobrafreak

New Member
Feb 16, 2011
1,049
9
0
sacramento ca
Maybe a tachometer of some sort would be smart to have considering that now you have an engine that can approach redline easily. At least for testing purposes. It would be good to know how fast the engine is actually spinning at a specific speed. I think one of the Go Kart web stores offer a small digital Tach for Karts that would be low key.
 

rustycase

Gutter Rider
May 26, 2011
2,746
5
0
Left coast
After more thought and review of manufacturers presentations, a few industry white papers, and some wiki articles I'd like to offer a bit more on Pat's Sportsman 200, and vibration, at whatever level may exist.

I like the look of 'board track' styled bikes very much, and Sportscarpat has shown himself to be an excellent craftsman.
That being said, for me, a boardtracker would be just about un-rideable for anything longer than a few minutes! I take short hops on my cruiser styled mab, and that's about all my lower back will take. lol
Perhaps I should complete fabrication of my 'bent' bike and see how that works out...

Never-the-less, I feel that if I failed to comment on any presentation here at MotorBicycling.com, a most valuable aspect of the forum would be squandered.
As there is no perfection in design or construction, IMO, every artist or mechanic can hopefully benefit from constructive criticism.

If one sole aspect of my commentary is beneficial to any builder, I would be pleased, and sleep well! lol


Suggestion of isolators is valuable and certainly worthy of consideration. The pictures of the mab with an isolator mounted power unit are very nice. It must be smooth as a BMW!

The Barry elastomer isolator info is from the aircraft industry where catastrophic failure of aluminum becomes problematic after a finite number of cycles which, apparently, can be calculated.
Best information I have reviewed indicates there is some engineering point where this phenomena does not exist in fabrication with steel.

Here's the Barry Control pdf for their Double Stud series isolators:
http://www.barrycontrols.com/UserFi...ud/bcdi_prod_cylindrical_stud_double_stud.pdf
They manufacture a number of other configurations.

Perhaps the number of vibration cycles acrued would be reached in this MAB application, causing failure of the motor mount attachment points on the engine casing itself. If that were the case, employment of isolators could be in order, from that viewpoint.

Otherwise, IMO, improvement to a number of Pat's design aspects would be of great benefit.

...rolling the engine forward about 10 degrees, effectively lowering the crankshaft center, positioning it better for improved mounting.

The existing front motor mount angles downward. It seems to me it would function better if that angle was effectively upward, in the same degree. (flipped, to bring point of attachment higher on the frame loop.

Increase the diameter of the main frame loop by 20-25%, retaining the same wall thickness.

Polyurethane foam, injected into the frame tube following fabrication could possibly substantially dampen or subdue vibration??? (This might be a real nightmare if subsequent repair welding was to be done!)

In the present configuration, the motor mount anchor to the top frame tube is too far to the rear. Seems it would more effectively subdue vibration, and be stronger, if it were on the front of the cylinder head.

IMO...
Perceived engine vibration of a racing machine is key to optimal performance and a valuable tool which may be employed by the rider, to win.
If vibration is excessive, causing failure of mechanical components or inducing rider fatigue, improved engine balancing and construction design are in order.

Isolation of mechanical phenomena from the operator is certainly adviseable for comfort oriented machines. :)

Best
rc
 

cobrafreak

New Member
Feb 16, 2011
1,049
9
0
sacramento ca
I wonder if filling the frame tubes with expandable insulation foam would have a desired effect of nulling unwanted vibrations? It would be interesting to take a completed frame and make two little holes at each end, one for the foam application and one for the exit to fill the tube and then weld the holes shut after it dries hard.

I took my bike with the same engine that Pat is running out yesterday and was looking for vibration. The headlamp and bars shake at idle much like a big Harley. But after taking off there was really nothing else bad going on. But I believe that the transmission I am running keeps me out of high RPM territory. It just happily lops around all the way to top speed, probably never getting past 3500 - 4000 RPM. I miss annoying vibrations that are higher in the range. So I am probably a good candidate for a cam upgrade that gives me extra torque at low to mid range rather than a cam that would apply to high rpm because I would never reach it. Pat, you and your Bro are engine guys, which cam would you say I would use for my application? It just lists lifts and durations without saying what they actually do. Thanks.
 

sportscarpat

Bonneville Bomber the Salt Flat record breaker
Jun 25, 2009
1,844
485
83
california
Rustycase,
I appreciate ALL imput. I for one am no expert and have made more mistakes along the way than you guys know. I am guilty of letting aesthetics solve some of my engineering dilemmas. I also physically try different approaches before settling on a solution. Originally I went with a leaned forward engine configuration but didn't like the look of the base plate to seat post tube "V" look it gave me. Looking at old pictures I found a lot singles running straight up and down. By running the engine base plate parallel with the seat tube I ended up with a vertical cylinder. As far as the upper cylinder mount tab, I wanted to mount it in front of the cylinder too, but was running into clearence issues with the spark plug and once the head plate bracket was relieved sufficiently to clear the plug it was compromising the bracket strength. By going to the rear I maintained bracket strength and spark plug clearence at the disadvantage of moving the frame attachment point towards the rear. Even the front mount had its reasons for where it ended up, partly to do with maxium thickness of bracket material (clutch clearence) and minimum length to reduce the bending moment. Finally, I wanted the bare frame to look as much as a vintage frame as possible, using very standard vintage style frame tabs. From there I adapted the engine mount points to the frame mounts. By the way my vibration solution isolates both sides of the base plate similar to the Barry mounts and may only be a short term solution till I can get my hands on the Barry mounts. My solution did work, however, and really fully cured the vibration concern I had and I have yet to isolate the front mount. I only did the rear and top mount. Front mount will be done, though. Thanks for all the input and help!
 

brett7777

New Member
Aug 19, 2011
619
1
0
Auckland, New Zealand
It sounds good Pat. That top engine mount is a welcome addition.
And yes, like Rich said, most motors have rubber isolators installed as common practice. My 03 Sportster was the last of the solid mounts in Harleys, they're all rubber mounted nowadays.
No pedalling needed...
Very wise about the riding gear, God only gave each of us one head !
 

Dagwood

New Member
Aug 4, 2011
70
0
0
ilinois
Pat, I just watched that video...WOW..looks like it really cooks.
As I have been out inthe shop working on a christmas present for the grandkids..which by the way is a honda powered go kart with certain GT-40 looks..It occured to me that those chinese clones are likely not crankshaft balanced anyway..but likely flywheel balanced. This is a common practice in holding down the cost when building engines. DiD the original cast flywheel have any holes/cavities drilled in it that would indicate an attempt to balance?
If so...it would be really interesting to put it back on and compare with the aluminum aftermarket flywheel. Another thought is take the entire rotating and reciprocating assembly to a hot rod shop that does engine balancing and have them balance the new stuff. Whatever factor the engine was balanced to when it was produced..with all those hotrod parts...its bound to be far from there now.
Its a shame we in different parts of this country. I have an accelerometer to attach to the engine and measure vibes on all 3 axis..I would love to see what it shows with your engine, and also a stock one.
 

sportscarpat

Bonneville Bomber the Salt Flat record breaker
Jun 25, 2009
1,844
485
83
california
Put in a little more testing this afternoon. Everything is working well. The wife and I took Racer 5 (Morini power) and the 200 out for a cruise. Interesting comparison. The Morini shoe style clutch is a slipper design so the two stroke engine can maintain a high rpm and torque while the clutch slowly locks up once the engine torque can handle full clutch lock. The 200 on the otherhand reaches full lock exactly at 2800 rpm and the high torque rating of the clone engine easily accelerates the bike up to speed. I let my wife ride the 200 and she would easily fly by me and after awhile pull over and stop while I caught up, then she would catch right up and take off again. People can say what they want about the Morini S6S, and it is a good little engine, but it does not even come close to the power of a GX200. Here are a couple more video links from today. Still running the 52t rear sprocket but will bump back down to the 48t for further testing. Also need to try and mount those Simplex tires again as I am concerned about the Quick Bricks not being able to handle the speeds.

Sportsman 200 Video | Flickr - Photo Sharing!

Sportsman 200 Video | Flickr - Photo Sharing!
 

whitey

New Member
Mar 7, 2010
246
1
0
Western Australia
man I can't get over how nice it sounds with that long pipe. Not too loud either

"I am concerned about the Quick Bricks not being able to handle the speeds"

can I please ask how long you have been using them and if they have been wearing down quickly? do they hold up to the clone?
 
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Dagwood

New Member
Aug 4, 2011
70
0
0
ilinois
Pat,
with the gearing you have now...what is the speed of the machine at 2800..or clutch full lock-up speed?..in other words how slow can it go before the clutch slippage occurs>?
thx, Don