So far this is my 3rd bicycle motor kit. The first one was stolen with a set of bolt cutters, as it was locked up outside, and I never got to finish breaking in that motor, of which I paid $170.00 for including S & H. Although, even so in the short time I had it, I travelled probably 100 miles, and either the CDI or magneto failed, probably due to overheating of the motor. I bought this motor local, from Pirate Cycles, right here in Massachusetts. After replacing the blown electrical part, the motorbike was stolen.
The second motor, I bought from California from "Boy Go Fast" and I ran it over 20 mph during the break-in period, against the manufacturers recommendations for a short time, and noticed the motor wasn't breaking in properly, as the performance was starting to decrease noticably, so I filled the gastank with 16:1 2-stroke pre-mix, locked it by chaining it to a tree in my backyard, and figured I'd let in run of of a full tank of gas twice, so I could guarantee I didn't drive it over the recommended 20 mph to finish off the break-in period. The motor ran thru about half the tank of gas before it stopped running for some reason. I restarted the motor, and tried to get it to run thru the other half a tank of gas. It died again before running out of gas, and I wasn't able to get it to run since. It looked identical to the motor I bought from Pirate Cycles, made in China, as well, so I figured it must be a common problem and suspected the same ignition electrical problem. Since there was no repair manual available for purchase, with the ohms specifications, and/or other testing procedures for the CDI box and the Magneto coil, I purchased both and installed them, along with a new spark plug although the motor still wouldn't start, even with a spark present.
I tried squirting ether starting fluid in the carburetor. I also took out the spark plug, and squirted a small amount of 2-stroke oil into the spark plug hole, to seal the rings, in case it had too low of a compression to try to get it to start in this manner, which always works, but didn't in this case either. It should have started in one of these manners, althogh it didn't. The compression tested around 60 psi, which seemed low, but should have started anyway. The motor wasn't completely broken-in yet, although that could have been normal at that stage; again with no availability of a repair manual, I had no way of checking it against manufacturers specifications.
So I gave up on this motor, and ordered a new motor only, not the whole kit.
I ran this motor meticulouly under 20 mph for a 20-mile round trip after I first installed it. It seemed to be running kind of hot after the first 10 miles, so I turned around, and drove it home trying not to drive it anymore than possible 'til I figured out the problem.
I had a 16:1 mix of gas in the tank, although when I looked at the clear fuel line, there was no hint of color due to the color of the 2-stroke oil mix passing thru it, and I figured somebody around here may have dumped some straight gas unmixed into the tank leftover from mowing the lawn, thinking they were doing me a favor, not realizing it requires a 2-stroke mix; but the gas in the tank did have a hue of green color in it, obviousy being in such a larger concentration compared to the thin fuel line.
Also, I was using some cheap 2-stroke oil, Itasca, of which I never heard of, that I bought from a supermarket instead of an auto parts or hardware store; and it's possible the cheap oil could have contributed to the problem, but I'm not sure.
I added some more 2-stroke oil and gas to the tank to bring the gas mix down to around 12:1, which helped, a bit, but the motor developed a very noticable piston rap, over the next few days, meaning the piston to cylinder clearance was so excessive, the piston was actually slapping around in there instead of just sliding up & down, as it should; which causes the piston knock or rapping sound, and also causes premature destruction of the motor if not fixed.
So I decided to tear open the previous motor I still had laying around, the one I gave up one, and measured the piston to cylinder clearance in 6 different locations; of which varied from .004 inches to .015 inches, which is clearly unacceptable. Normal clearance for similar motors is .001 to .002, although, again, no manufacturer's specs available for comparison.
I emailed customer support and they were guessing the catalytic converter, which is an upgrade used in my kit from the non-upgrade standard muffler, may have been causing the motor to overheat.
It seems mostly unlikey to me, since the cat. converter is a straight-thru design; in that there is no restriction of the flow of exhaust gases as it passes thru it. And since it's long, I would imagine it would act as a heat sink, drawing heat away from the motor instead of back to it. Although, it was odd that I noticed the cat. converter didn't smoke one bit on this new motor, as it did on the previous motor, which is weird and somewhat seems like it seemingly could be running so hot that it's burning up all residual unburned 2-stroke oil-in the form of smoke, in the similar manner that it does to unburned gas, as it was made to do.
These motors don't seem too reliable, although maybe they are if they are broken-in properly, of which I haven't be able to get to that point with these first three.
Has anybody noticed such similar problems? Are there much more reliable motors available that break-in easy and don't have this problem and have some type of longevity to them? All three of these were the 66/80cc made in China motors.
I'd like to stick to the highest displacement unless the smaller, say 48 or 49cc motors have the same power. And is there a better way to break-in these motors, which will run fine thereafter for a good longevity?