bairdco (and everyone else...)
I have some good news....
I have forwarded all of your comments to Grubee (including the suggestion that the Yaun Dong factory move over a fault line or volcano! LOL) and he has gotten back to me about it already. Here is a list of improvements that are being made or made already in the Grubee motors that should take care of some of the issues you raised.....
For clarity I will paraphrase your statements first and then follow up with what is being done about it, this might get a little long so I will use red to highlight what's being done to correct the issues.
the headstuds are never bottomed out... and crappy acorn nuts...
This problem was corrected 3 months ago. We no longer use chrome acorn nuts on head bolts. We went back to using regular hex nuts and washers like we did years ago. "Pretty" was not as good as "Practical".
the fins on the jugs are horrible...the left over casting flash makes a sharp, ugly edge on them...
We are in the process of changing to a new Cylinder Casting supplier who has better quality castings. I have noticed this problem as well.
the inside edges of the ports are always rough and need to be cleaned up before chroming...
The Cylinder Casting supplier had problems with chroming the cylinder. Chrome lining would flake off. His outside source was closed down and his new source did not do well. We think the New Cylinder supplier will not have this flake off problem. A watchful eye is on this issue. . . Complaint is justified: If enough customer pressure is placed on the Importer to order engines with port polishing done before plating with an extra cost charge we can get that done. Money can fix.
the CNS carbs......
There is a lot not known in the field about why we have to use this carb. EPA will not let us use the smaller NT carb like we used prior to 2010. The factory that makes the CNS Carb with the Sq. Red AC changed ownership and quality went to ****. In that light we will go back to using the old original CNS Carb from a better factory source along with the long Z tube with paper cone AC. Our 2012 EPA testing for the SuperRat will most likely have a better carb design if we can get it done. I do not like the canter leaver effect of hanging the CNS carb out on a long Z tube but EPA rules and common sense does not compute with bureaucrats. As of this Q4 2011 we now have to cap off the air fuel idle adjustment screw per EPA so you can no longer adjust out that feature. I see others still bringing in engines with the old style NT carb and we do not know how they can get them past EPA unless they lied on the test report? If some one knows how please tell me, We know the CNS is being tossed in the dust bin and the old style NT replacing it, but try to get EPA bureaucrats to understand that.
matching the ports for the intake and exhaust flanges would be nice...
We have a new 66cc one piece head & cylinder coming on line in 2012 with 40mm wide intake stud spacing and 50mm wide exhaust stud spacing. Old style is 30 & 40mm.
get rid of the acorn nuts on everything, for that matter....
Acorn nuts are now for squirrels; Color them gone
head not being milled properly so there was a gap between the head and the jug at the headstuds...
have not noticed this but will check it out. Some Pictures would help (if you post a pic I will make sure Grube gets it)
and on the GT5-A superhawk, the heads need to be twice the thickness. every single one of them has blown headgaskets.....
Have never heard this complaint before? If we had head gaskets all blowing in one day our WD's would be squawking warranty by now? One needs to check the head bolt torque on all these engines before starting. The new one piece integral head and cylinder coming out next year will take care of this. (I must say that I have read enough about this issue, so not sure if the feedback is not reaching over seas or what, the one piece head seems to be a way to remedy this issue)
I appreciate you (bairdco) taking the time to provide all this feedback, hope some of what is said above makes it worth your effort. I'm glad to hear of all this personally and look forward to seeing some of these changes show up on the kits that are delivered to mb riders... I noticed the pictures of the new SkyHawk kits that just came in show the new (old) CNS carb with the aftermarket style air filter, so that's a step in the right direction.....
Again, I am not working for Grubee, or any kit supplier, or anyone for that matter. I just see how a little effort on my part might be able to clear up some of these issues we are chatting about here all the time anyway, and figure why just chat with each other about it, why not pass the information on and try to improve the situation....
If anyone wants to comment or add to the list of issues that should be addressed on the Grubee kits, or post about a failure or QC control issue please add to this thread and I will see to it Grube is made aware...