Very nice build... How are you going to run the drive chain?
That TAV-2 requires some hp to pull the bike, not sure that 49 will do it. You need to do some more research on a different drive system. Other than that you are on a good start.
Just a little info to emphisize on what CCC is saying here, I also run a Comet Series 30 (a GTC actually, but the equivalent) on a 212cc 4-stroke build. While the 212cc has a bit too much power for this application, the jackshaft and CVT combined rob a considerable amount of HP from my engine.
I also own a couple HS 49cc 4-strokes. I can tell you now that set-up with a CVT and a jackshaft will be nearly unridable using a 49cc 4-stroke no matter what.
You have a great foundation with your choice of bike and engine. Please don't get discouraged if you go with this set-up.......I won't say I told you so. I'd like to be proved wrong but a little expirience here tells me I won't.
Have fun building and keep the progress coming!
Just a little info to emphisize on what CCC is saying here, I also run a Comet Series 30 (a GTC actually, but the equivalent) on a 212cc 4-stroke build. While the 212cc has a bit too much power for this application, the jackshaft and CVT combined rob a considerable amount of HP from my engine.
I also own a couple HS 49cc 4-strokes. I can tell you now that set-up with a CVT and a jackshaft will be nearly unridable using a 49cc 4-stroke no matter what.
You have a great foundation with your choice of bike and engine. Please don't get discouraged if you go with this set-up.......I won't say I told you so. I'd like to be proved wrong but a little expirience here tells me I won't.
Have fun building and keep the progress coming!
Could you elaborate some more on what "unridable" would mean for me exactly? Are we talking that I could pedal faster than my engine would carry me? That would suck. LOL
Yes I can. Although you will be able to gear this set-up to many different ratios, the power robbed by that set-up will render your high revving engine nearly useless. And if ya think you can pedal the bike with that set-up......think again. You will have to run the lowest drivetrain gearing thinkable just to pedal it without having to stand up when you pedal. Ya might wanna trust me on this. CCC is telling you the same thing and he runs CVT's also, and without the jackshaft.
Just trying to help you....... not put you off building these bikes. Do as you please by all means.....I certainly do.
Well the Grubee 4G is currently out of stock on this planet and for how long, who knows. So that leaves the EZ QMatic or?
I run a Grubee 4G and an EZ Qmatic.........I prefer the Qmatic overall and it will convert to a different engine where as the 4G is pretty much GXH 50 and HS 49 specific (and unavailable).
You could also make your own jackshaft set-up or go with AGK's, but you have to think about gear ratios and know a bit more about what you're doing build wise. Just a little food for thought.
Take your time and do it right, however you choose.
I run a Grubee 4G and an EZ Qmatic.........I prefer the Qmatic overall and it will convert to a different engine where as the 4G is pretty much GXH 50 and HS 49 specific (and unavailable).
You could also make your own jackshaft set-up or go with AGK's, but you have to think about gear ratios and know a bit more about what you're doing build wise. Just a little food for thought.
Take your time and do it right, however you choose.
Put a wanted ad in Swap and Shop forum for a 5/8" shaft Grubee 4GWell the Grubee 4G is currently out of stock on this planet and for how long, who knows. So that leaves the EZ QMatic or?
What's wrong with my current jackshaft setup? It's a lot easier for me to figure things after it's installed and running, so I can see exactly what's going on. Gear ratios make my head hurt.
Put a wanted ad in Swap and Shop forum for a 5/8" shaft Grubee 4G
Someone has one laying around unused that needs some $$
The best gear ratio calculator.
http://jimsitton.net/ratiocalc/
AGK makes a nice clutch for a 5/8 shaft, you can adapt the jack shaft they have also. It just seems like you are throwing money away trying to get this going with out proper research.
If you can get that rear disk to work on the pedal side you would not need the shift kit. This would solve your problem. Purchase a hub adapter with a 58 tooth sprocket or 60 and run the agk jackshaft right to the rear sprocket.
I don't know about your frame but it is possible to put
the disc brake and the drive sprocket on the left side.
Click pic to see large size.
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You are going to have some fun with that one...how are you going to line up the clutch with the shift kit sprocket? Also...The clutch has a #35 chain on it and the shift kit sprocket looks like #41. I have faith in you Mike...Well I am in CC if you need help...