I finished my three-panel windshield tonight, and it fits pretty ok.
I gave up on using Lexan. I kept a getting bubbles from heat and Lexan scratches terribly from just touching it.
I used acrylic sheet and heated the pieces over my wood form. I forwent using clamps and used my left hand (with glove on), my left knee, and my right knee to push the various sides against the mold. I used a heat gun to soften the acrylic. I would heat a section, bend it onto the form, hold it until cool, and then heat another nearby section.
I cracked one of the panels and had to re-do it. Then when I finish tightened this set-up, I got another little crack. The acrylic is brittle.
It’s looking a lot more “Twently Thousand Leagues Under The Sea” now with the windshield frame. I also think I added a whole pound in hardware for the windshield fasteners! Look at all those little nuts and bolts, there’s like 60 freakin’ bolts in that thing! Not sure why I put the bolt spacing so close, I kind of went off the rivet spacing on the sheetmetal.
I’m still going to visit Baird and take him up on his generous offer of the domed canopy.
Gilbert