BGF T80 total teardown

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richirich

New Member
Aug 16, 2011
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Port Angeles, Washington
Tohri, how did you go about dremeling out the combustion chamber? Did it make the squish band wider? Drilling out for 8mm studs is easy. Do you possibly have pictures of what you did? It is something i would try if there was some instruction or picture guide.
 

rustycase

Gutter Rider
May 26, 2011
2,746
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Left coast
Rustypath: Both are squish bands. But a Home shopping network 30$ special replica katana, and a Hittori Hanzo sword are both technically Swords.

The difference is not in kind, but in degree. One does what it's supposed to, the other doesn't.
ok T, I'll agree with that, but a 25acp will plant u just as permanent as a 45acp.

... mof, the LH head looks to be higher compression !
...don't u think so?
rc
 

biknut

Well-Known Member
Sep 28, 2010
6,653
475
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Dallas
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So biknut, what you're saying is on the T80 head it's not really a squish band, but just kind of squish-ish. :D
That's right. A squish band has to be precison machined in order to safely allow the piston to get close enough to do any good, but not collide with the head.

Then the builder has to carefully adjust the squish clearance by secret methods that I'm planning the show you as soon as I invent them.
 

BarelyAWake

New Member
Jul 21, 2009
7,194
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Maine
No worries, it's jus' with these sloppy lil engines there may be a bit of slop lol & BTW, the reason I used quotations is because much like "chain stretch" it isn't just the rod, but bearing/bushing/race/wrist pin play as well - none of which will show clearly when bench testing clearances, so a lil extra may be needful :)
 
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Tohri

New Member
Aug 28, 2010
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People's Republik of Massachusetts
Richi: What I did was take a stock puch head and bore it out. The correct highcomp head should work just fine with the m6 holes drilled out for M8's if you've got them.

meaning: the highcomp head from treatland already has a squishband machined into it. I made a hemi head for my brother's bike.
 

maintenancenazi

New Member
Oct 22, 2011
157
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Asheville
Hey Biknut, sorry for the thread bump. But was wondering about any updates on this build of yours. Gonna start with some good SKF, or NSK bearings and go up from there!
 

biknut

Well-Known Member
Sep 28, 2010
6,653
475
83
Dallas
Hey Biknut, sorry for the thread bump. But was wondering about any updates on this build of yours. Gonna start with some good SKF, or NSK bearings and go up from there!
Still nothing yet about this motor. At this minute it's totally disasimbled, and sitting in a box. I'm waiting to hear about the crankshaft.
 

Al.Fisherman

New Member
Sep 9, 2009
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Calera, Alabama
I haven't read every post but there was a question about installing the piston rings (broken ring upon installing). Since installing new (or reusing) rings, that means that the cylinder is off. Remove the piston from the wrist pin (only take 1 snap ring off) Once you get the rings on the (proper position) piston, take the cylinder and place it on a flat surface (head side down) that's easy to work with. Insert the piston in the cylinder, the rings will keep the piston from inserting. Now with your thumb and forefinger (on each cut out side of the cylinder) squeeze the top ring, and lightly tap the piston down, stopping short of the bottom ring. Next work with the bottom ring. The cylinder is beveled outward on the bottom and helps sliding the piston in, acting like a ring compressor. Once both rings are up in the cylinder, you can install the cylinder on the wrist pin (remember to install the snap ring) and onto the case.. In 50 years I have never broken a ring when installing a piston, these Chinese cylinders makes it very easily. Remember, only a light bump on the bottom of the piston is all that is needed...any more then that, the ring is not ready for instillation.
 
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