I’ve got some problems/issues/questions with a New Gen IV Super Duty Balanced crank engine I bought back in October that maybe someone can help me sort out.
I thought for the premium price and the stated Super Duty, Made in the USA, Balanced crank, Japanese main and Japanese clutch bearings I was making a good decision and was happy that someone finally was offering a better than average motor.
I bought this thing because from what I had read, the motor was assembled, gone through, tested and upgraded with a Balanced crank and quality Japanese main and clutch bearings hardened bolts ect.
All the work would be done for me, I would just put it on the bike and ride.
However, my experience has been anything but good and I need some help figuring out what to do with this motor.
When I got the motor, just upon visual inspection I was none to happy. Looking at the intake and exhaust ports, I found them full of casting flash and when I looked inside I saw pieces of metal laying on top of the piston. So, I figured I had no choice but to take off the jug and clean things up. After pulling the jug I found more metal inside the crankcase.
I also noticed a nickel size spot in the jug where it looks like the chrome cylinder plating is very thin.
I looked at the muffler and saw it was not put together all the way and it was rather rusted, on the bottom. I tried to tighten the bolt on the bottom and it was tight, so I took off the bolt, pulled it apart and found the pipe had just been jammed in and the baffles were bent over 90 degrees. The inside was rusted like this thing had been sitting in a container by the ocean for years.
Oh well, all fixable, I thought, I didn’t feel like spending 30 bucks to send it back.
I cleaned everything up, straightened the baffles in the muffler, dressed up the ports and put it all back together. I Torqued the head bolts to 12 pds and took it for a ride a mile up the road and back. Let it cool and checked/re-torqued the head bolts again. I took it for another ride and after a mile I noticed it was sounding funny like the muffler was loose. I realized the head was leaking so, I again re-torqued the head started it and now it sounded really bad. (Like marbles in the crankcase.) I took the engine off the bike put it on bench and figured it must be in the clutch, After removing clutch plate to check things out, I found it did not have Japanese bearings as advertised but Chinese bearings. (So much for super duty!)
I could not find anything wrong in the clutch. Everything looked ok so I put it back together, put it back on the bike tried it again and same thing! After much head scratching , I cranked the motor while loosening the head and the noise went away. The piston was hitting the head. After removing the head I noticed the piston arrow was pointing toward the back and not the front like every other 2 cycle that I have worked on.
So, I called DAX and explained all the issues I had with this motor. How it had Chinese clutch bearings and not Japanese as in the description on his web site and how the piston was pointing towards the back and hitting the head . He had me describe the motor in more detail and said it was an old style piston but it was in correctly. He said that I had somehow received an earlier style motor.
We agreed that I would send him back the motor and he would send me the new style balanced bottom and a new top end un-assembled so I could put it together myself and clean up the ports on my own.
Well, 5 weeks later after calling to remind him I still have not received anything from him, he said, sorry I forgot.
When I got the the box back I found I had gotten my original motor back! He put a new bottom gasket in it so the piston would not hit the head and sent back the same old motor. I had just spent 30 dollars in shipping to have him put in a 3 dollar gasket!
I called him back again and asked him why?
Well ,now his story changed and he says that I do have the new style motor but it just has Chinese bearings. Yet as of today, 5 months later he still is advertising the motor as having the Japanese clutch bearings. What a crock, this was the reason I bought this motor and probably why many others have also!
How can he tell me one thing and keep advertizing something else?
(Oh well, what to do I'm in almost 300 bucks and talking to DAX is pointless)
I put the motor back on the bike 2 days ago hoping for the best…ran it up and down the road a couple of times as before and each time after letting it cool I find the head bolts very loose. My third ride I was coming up the drive and the head gasket blows out.
I pulled the head and found that although Dax replaced the $3.00 bottom gasket, he could not see fit to replace the .99 cent head gasket.
I’ve put my old motor back on as it pulls tons better and there is virtually no difference in vibration.
So, My questions are…
What do I really have here?
Is it or is it not a New GEN-IV balanced bottom engine.
Dax said No but now claims yes.
What do you have?
Has anyone else checked to see if they have Japanese clutch bearings as advertised?
Can anyone tell me what makes these super duty over any other china girl out there? ( other than a handful of black hex bolts )
Can anyone tell me how these motors can be considered tested when the piston is still clean with no combustion deposits?
Considering how the head bolts keep needing tightened, how do I tell what grade of Bolts are in this motors?
I've read people think this motor has less vibration than others, if so, what did they have before this? (I found it to be no different than my other 2 motors?)
Can someone tell me how this is considered made in the USA when all I see is Chinese parts?
I have close to 300 dollars invested now and have nothing more than what I consider a boat anchor.
I thought I was buying a Higher end motor but it seems I was taken for a ride on this one, I should have known better, If it sounds to good to be true, it probably is.
Needless to say I am really bummed out, I was really hoping someone was building a better quality motor as were several of my friends.
I will say Dax does call you back, but every time I talked to him it was a different story!
My friends were all ready to buy a DAX, but now will just keep what they got.
I may be wrong, but to me, what I have looks like nothing more than an old stock china girl.
Considering all the issues, the piston hitting the head and probably not doing the bearings any good, the questionable cylinder plating, The fact I am going to have to replace the clutch bearings to get what I originally wanted, ect. I have to ask, is this thing worth keeping/working on any more, or should I just stop wasting my time and salvage it for parts?
I thought for the premium price and the stated Super Duty, Made in the USA, Balanced crank, Japanese main and Japanese clutch bearings I was making a good decision and was happy that someone finally was offering a better than average motor.
I bought this thing because from what I had read, the motor was assembled, gone through, tested and upgraded with a Balanced crank and quality Japanese main and clutch bearings hardened bolts ect.
All the work would be done for me, I would just put it on the bike and ride.
However, my experience has been anything but good and I need some help figuring out what to do with this motor.
When I got the motor, just upon visual inspection I was none to happy. Looking at the intake and exhaust ports, I found them full of casting flash and when I looked inside I saw pieces of metal laying on top of the piston. So, I figured I had no choice but to take off the jug and clean things up. After pulling the jug I found more metal inside the crankcase.
I also noticed a nickel size spot in the jug where it looks like the chrome cylinder plating is very thin.
I looked at the muffler and saw it was not put together all the way and it was rather rusted, on the bottom. I tried to tighten the bolt on the bottom and it was tight, so I took off the bolt, pulled it apart and found the pipe had just been jammed in and the baffles were bent over 90 degrees. The inside was rusted like this thing had been sitting in a container by the ocean for years.
Oh well, all fixable, I thought, I didn’t feel like spending 30 bucks to send it back.
I cleaned everything up, straightened the baffles in the muffler, dressed up the ports and put it all back together. I Torqued the head bolts to 12 pds and took it for a ride a mile up the road and back. Let it cool and checked/re-torqued the head bolts again. I took it for another ride and after a mile I noticed it was sounding funny like the muffler was loose. I realized the head was leaking so, I again re-torqued the head started it and now it sounded really bad. (Like marbles in the crankcase.) I took the engine off the bike put it on bench and figured it must be in the clutch, After removing clutch plate to check things out, I found it did not have Japanese bearings as advertised but Chinese bearings. (So much for super duty!)
I could not find anything wrong in the clutch. Everything looked ok so I put it back together, put it back on the bike tried it again and same thing! After much head scratching , I cranked the motor while loosening the head and the noise went away. The piston was hitting the head. After removing the head I noticed the piston arrow was pointing toward the back and not the front like every other 2 cycle that I have worked on.
So, I called DAX and explained all the issues I had with this motor. How it had Chinese clutch bearings and not Japanese as in the description on his web site and how the piston was pointing towards the back and hitting the head . He had me describe the motor in more detail and said it was an old style piston but it was in correctly. He said that I had somehow received an earlier style motor.
We agreed that I would send him back the motor and he would send me the new style balanced bottom and a new top end un-assembled so I could put it together myself and clean up the ports on my own.
Well, 5 weeks later after calling to remind him I still have not received anything from him, he said, sorry I forgot.
When I got the the box back I found I had gotten my original motor back! He put a new bottom gasket in it so the piston would not hit the head and sent back the same old motor. I had just spent 30 dollars in shipping to have him put in a 3 dollar gasket!
I called him back again and asked him why?
Well ,now his story changed and he says that I do have the new style motor but it just has Chinese bearings. Yet as of today, 5 months later he still is advertising the motor as having the Japanese clutch bearings. What a crock, this was the reason I bought this motor and probably why many others have also!
How can he tell me one thing and keep advertizing something else?
(Oh well, what to do I'm in almost 300 bucks and talking to DAX is pointless)
I put the motor back on the bike 2 days ago hoping for the best…ran it up and down the road a couple of times as before and each time after letting it cool I find the head bolts very loose. My third ride I was coming up the drive and the head gasket blows out.
I pulled the head and found that although Dax replaced the $3.00 bottom gasket, he could not see fit to replace the .99 cent head gasket.
I’ve put my old motor back on as it pulls tons better and there is virtually no difference in vibration.
So, My questions are…
What do I really have here?
Is it or is it not a New GEN-IV balanced bottom engine.
Dax said No but now claims yes.
What do you have?
Has anyone else checked to see if they have Japanese clutch bearings as advertised?
Can anyone tell me what makes these super duty over any other china girl out there? ( other than a handful of black hex bolts )
Can anyone tell me how these motors can be considered tested when the piston is still clean with no combustion deposits?
Considering how the head bolts keep needing tightened, how do I tell what grade of Bolts are in this motors?
I've read people think this motor has less vibration than others, if so, what did they have before this? (I found it to be no different than my other 2 motors?)
Can someone tell me how this is considered made in the USA when all I see is Chinese parts?
I have close to 300 dollars invested now and have nothing more than what I consider a boat anchor.
I thought I was buying a Higher end motor but it seems I was taken for a ride on this one, I should have known better, If it sounds to good to be true, it probably is.
Needless to say I am really bummed out, I was really hoping someone was building a better quality motor as were several of my friends.
I will say Dax does call you back, but every time I talked to him it was a different story!
My friends were all ready to buy a DAX, but now will just keep what they got.
I may be wrong, but to me, what I have looks like nothing more than an old stock china girl.
Considering all the issues, the piston hitting the head and probably not doing the bearings any good, the questionable cylinder plating, The fact I am going to have to replace the clutch bearings to get what I originally wanted, ect. I have to ask, is this thing worth keeping/working on any more, or should I just stop wasting my time and salvage it for parts?