I'm wondering why I need to use U bolts since the fit is so snug. Couldn't I just drill a hole and pin it together with a sheet metal screw or two or three? Pictures below show parts laid out. I cut a section of handlebar and a short section of the expansion chamber pipe to use as a coupling. The little manifold piece is not aluminum and neither is the expansion chamber even though it was advertised as aluminum. It is chromed steel and appears to be pretty well made. So, the plan is to bend the handlebar and cut it or the expansion pipe to length for a fit. Good luck, Silverbear. Any tips on bending the handlebar? Just heat it up with the propane torch and bend it? Sounds simple. We'll see if it is, I guess. I don't really know what I'm doing here... just winging it and hoping things work out.
SB
SB
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