" I am STILL sitting here wondering how the **** any pump, regardless of how powerful, can cause my engine oil to deplete simply by running the pump, even when that oil is being returned to the sump at the same rate once the system is stabilized."
Pumps suck by the gallons. A 35- gallon pump pushes 4,480 ounces.
You have 12 ounces of oil in your crankcase.
Think about that.
The flow rate of return oil is ALWAYS less than the withdrawal rate, ESPECIALLY in an open loop/unpressurized system. This is due to the loss of flow due to gravity, resistance from the hoses' length and size, fittings, filtering and the cooler's passages. If the oil flowed into and out of the cooler too quickly, it wouldn't have the time for the oil to cool down.
"Even if I have to reduce the current or voltage of the pump to keep the flow rate down, I want to ensure the lowest possible amount of wear..... "
How are you going to accurately reduce current or voltage? That means you're gonna have varistors(Google that) and a voltage gauge?
What will be the optimal flow rate? Trial and error, I suppose?
You're in over your head. You need a LOT more knowledge on basic principles of physics, and how basic equipment work. You have limited money to finance this project and pay for that replacement engine you'll need.
Ah, ok. Thanks for explaining that. It makes sense now.
And about my engine position: I thought you had actually looked at the pictures I posted earlier in the thread. Those pictures would help you visualize. I'll post one here so you dont have to search.
I'm not not listening, I'm saying I'm doing this filter system no matter what, I'm just looking for things to be aware of so I dont bust my engine. This discussion has really helped. If I didn't come here first, and just started doing it, I would have destroyed my engine, no doubt. Now, I can take a calculated risk and do what I need to reduce it. In all honesty, I'm lucky that I doubted my ability to really make an effective oil filtration system.
I was thinking a potentiometer on a voltage regulator for managing the voltage to the pump. So long as the input is 12v, only 8v max should come out. If I need it lower, I just turn the knob.
Should I just run a 1 gallon reservoir, and have the pump draw from that? I know already I'm going to have to position the pump where it can push the oil into the engine from the cooler, because I doubt the oil coming from the engine is going to be cool enough. How would the pump's position in the system affect the flow?
I plan on running 3/8" heater hose, so there should be enough flow and pressure. If I'm wrong, please don't hesitate to point it out.
It will be some time before I'm going to be able to do this, because I still have to apply for a vin, pass inspections, pass emissions, get registered and insured, etc. Before I even do that, I need to get this bike performing the way it needs to, which means 50mph up any grade less than 3%, and I need to figure out where the best shift points for each gear are.
I never expected this process to be easy, but now I see just how not easy it is. Still though, it seems fairly simple in theory. Just match flow rate to the system's needs.
For reference, a photo of my engine area as it sits now
I just realized: the oil filler is primarily why I don't want to use the turkey baster, and use a pumped system instead. I have only one, and it sits level with the ground. For it to be not a mess, I have to elevate the front wheel, and then manage to keep the bike stable as I'm jostling it around removing the oil. That can get very dangerous going solo considering how much weight is above the axle line. In addition, the process is the same for adding the oil. I actually started adding the oil through the valve cover because it's just safer.
Anyway, I hope I don't come across like a cock sure dumbass in my persistence. Once I set my mind on something, the only thing that can change it is my own doubt or a highly logical reason as to why I should not. I think oil filtration is very much worth the effort and the cost to have an engine that can run one fill for a thousand miles. It saves me money on the high grade oil I use (seriously, $15/qt). If I can run $60 of my selected oil through this system, I wouldn't have to change it for a good 3000 miles.
Tell ya what, I'll work with my dad towards getting this system designed, I'll get a test platform going, and once I get the bugs worked out, I'll install it on my bike. After 500 miles, I'll cut my filter open, and post just how much crud it pulled out of the oil. And hey, I just might even put out kits depending on my results. I think, ideally, flow rate shouldn't be any more than 4gph for a 79cc. Why though aren't there any pumps that have that rate? I would think that there are certain applications where a pump is needed, but the flow needs to be super low, like a dialysis machine.
Found a potential candidate for
the pump. If I replace the barbs with brass reducer barbs and hose clamps, I could run a decent pressure with it. Might actually run two so they share the pressure load. A couple Y barbs and then a reducer would do. It will only do 6.3GPH. I think it would even work well for an injected carb or throttle body setup, if someone makes them for these motors.
Update: I found a converter to find fl-oz/min. The pump I linked to will do 400mL/min, which is 13.53 fl-oz/min. Is that still too much, or is it just enough?