Besides the OEM rivets possibly popping off
It's the fender L bracket that cracks and breaks. Then the fender catches the wheel.
As fender wraps around the wheel the U brace wraps around the axle. It then wedges itself into the wheel causing the rider to fly head first over the handle bars,
Replace the fender L Bracket with a stronger L bracket and or add an extra U brace
Older Bikes made in USA used 2 U braces on each fender so if the fenders mounting brackets broke the fender wouldn't hit the wheel
Yes wrench, thank you sir. I am using 2 solid rod fender supports that are bolted on to the frame itself with nylon nuts and locktite blue and Im not using the flimsy lil "L" bracket. its getting its little rivets cut off... heehee.
I will post more pics tomorrow. I have all the cables and a 4 liter gas tank and the chain, turn signal horn and headlight switch on. I also took a low profile 18 volt drill battery and modified it with quick release stereo speaker wire connector for the light system. It works pretty darn good too, with the LED light I let it burn headlight and tail light until it went out and got 17 hours of run time.
tho, I am having a bit of trouble placing the stock chain tensioner without it interfering with the chain due to the diameter of the frame tubing. I have a case mounted tensioner that I might switch to but because of the length of the chain and sag... I think an extra helper wheel would be adventitious. it took a whole chain and about 1\3 of another full length chain to make a complete loop. and I am running motorcycle chain so its kinda heavy.
but EVERYONE who sees it is like "DUDE. BAD AZZ BIKE!!!... =}}
I wish the frame were lighter because with the electric front e hub and battery to run it make the bike SUPER HEAVY.... which is a stopping hazzard waiting to just happen.
I am going to put the E hub on but its not going to be a permanent fixture unfortunately on this build. Ive got my eye on a really nice tandem a friend has that may be better suited for just such a build....
And Thank you and all my other homies on here for your input and following this build. Love ya guys!