Just installed gas tank and tried to start, No spark. Took out mag coil and re-spaced it and it started and ran great. The gearing was way too high. I could barely get it going, but it did well, then stalled. After about 3 pulls the pull start broke (chinese plastic).
So I stopped for now. I'm getting a new metal pull start and looking for a way to gear it down, maybe a jackshaft or another gear reduction added on.
the gear reduction is about 3:1 and final chain is 5:1. So I need about another 10:1
3:1 X 5:1 = 15:1. If you're shooting for 25:1, you need another 1.66:1.
15:1 X 1.66:1 = 25:1.
12t/20t sprockets = 1.66:1.
10t/17t = 1.7:1
11t/18t = 1.63:1
Instead of another jackshaft, you could try an 11t sprocket on the gearbox and a 72t on the rear wheel. That will give you 19.62:1 gear ratio, which will work very well. You could also try an 11t/63t sprocket combination for 17.16:1 ratio. Top speed will be faster with 17.16, but you'll have better low end with 19.62:1 gears.
Either gears will be MUCH better than what you have now. All these 8mm sprockets are inexpensive. 11t is less than $10. 72t sprocket is less than $20.
No need for expensive custom-made sprockets. Simply redrill the 63t or 72t for the Happy Time bolt pattern and they fit right onto your rear wheel.
Orrrr, you could get a HD hub from Staton, screw on a 4-hole left-hand freewheel and bolt the 63t or 72t right on it.