JP7 M/cycle Trike Wiring.
Cut/paste from above;
Electronic ignition.
Look for corrosion or damage. Keep all the wiring as standard wherever possible and never rebuild any wiring without making notes of where each wire goes and what it does before repairing it. If this is followed, then simple replacement or lengthening, shortening of the wires, or replacement of the multi pin connector is all that should be needed.
Even the computer unit of a fuel injected V12 trike can be rewired without hassle if taken carefully.
Unless you have specific details from the correct manual for your bike, then the electronic ignition can only be checked when the engine is running. Check the quality of the spark, and check any electronic advance if fitted, by using a strobe when running.
An otherwise good electronic ignition or regulator/rectifier unit may succumb to corrosion and the little flat blades on the unit may break off, leaving only a small piece visible. If this happens, then try cutting away some of the plastic around the remains of the pin and then solder a good piece of solder to the stub. Then solder a replacement wire to the visible part. Fit the multipin connector on these wires soldered to each connection so that can then fit the wiring loom as usual. It is worth sealing the repaired connections to the unit with epoxy resin to prevent further corrosion and to give some protection from the wires breaking away should the soldered joins be marginal. A similar epoxy or silicone bathroom sealant approach should be taken for ISDE and similar heavy abuse systems, plus a secondary quick replace backup unit. If using silicone sealant, a clear version will allows visual examination over the following years.
For most two strokes, the electronic ignition does not need an advance and if connected appropriately, then a Honda C90 CDI unit will work quite happily on many machines. This is regularly employed on an NS125 and Yam RD/TZR engines, and for most other similar bikes including mopeds, scooters and motocross. Likewise many other systems. The drawing opposite shows a basic set-up.
If a mechanical advance and retard is used on the bike, then almost any CDI will work. A points system can be upgraded using the pulser unit in place of the points, with the advance retard cam shaped to a square edge with a small airgap between this and the pulser unit. As the cam passes by, the magnetic field in the pulser is interrupted and may often work the 'bodged' CDI system using easily available scrap components from common machines. Some cams are magnetic, so may not work on some machines, or need to epoxy a small shaped magnet.
All systems supply the same spark across a spark plug. There is no real magic. Little is lost in trying to fix, bodge or re-engineer an already failed ignition system.
See also authors website with 'A simple alternative electronic ignition for motorcycles', describing how to use the above Honda C90 CDI unit on a typical two stroke. The only problem with a recent TZR was needing to reverse the pulser wires to get the correct ignition timing and an alternative exhaust valve controller.
Electronic ignition pulsers (pickups) which pick up the crank position, need a small air gap between the pulser and the crank or flywheel marker. As this is often magnetised, iron dust may be picked up and cause problems. Always clean and make the airgap as intended by the manufacturer. Half a millimetre approximate gap if no data available. For those refining their timing, the airgap can be slightly adjusted.