OK, so I pretty much finished my bike this weekend. There are one or two things that still need to be done like fixing the kill switch to the frame, and neatening up some of the cables. I also have to do the scissor clutch, lie maurtis has, as I didn’t have time to do it this weekend.
I first welded the metal strips I am using as a motor mount to my frame. It was a bit of a pain to get everything lined up, but I got it done in the end. I also fixed my frame to the bike, so everything was lined up. I then mounted the engine, cut some grooves in the foot peg, and added the springs and turnbuckles.
The springs worked better than I had hoped. I had bought much longer springs originally thinking that the whole frame would sit higher than what it does, but fortunately I had the shorter ones lying around. I just drilled a hole on either side for the spring to hook onto.
On Saturday I went to our local bicycle shop, and bought some more brake levers for my throttle and clutch. I mounted then on the handle bars opposite to what they should be, so that I could operate them with my thumbs. I had also bought some cheap brake kits, so I had a few pieces that I could use to set the accelerator up. I took a pic of where I connected the two cables. I hope it works out OK.
I lengthened the kill switch, so it reaches the handles now. I must just buy some more zip ties to neaten it all up. By this time it had started raining, and I wasn’t able to take it on a test run, but this evening when I get home (if it isn’t raining) I am going to give it a run.
I will let you know how it turns out