I think my new Samger motor has a defect...

GoldenMotor.com

Rusty_Nail

Active Member
Oct 11, 2019
214
72
28
44
So I got the motor all hooked up today and got it started for the first time. I noticed that the four bolts on top of the head were a bit loose cause it was leaking some smoke from around the gasket under the top of the head. In trying to tighten them down just enough so it won't have a head leak, one of the bolts seems like it won't tighten. It just keeps turning and turning. What can I do to fix this? motor only has like 5 mins run time on it.
 
  • Like
Reactions: fasteddy

Venice Motor Bikes

Custom Builder / Dealer/Los Angeles
Mar 20, 2008
7,271
1,810
113
Los Angeles, CA.
I'm not sure the bolts were actually loose... These engines have what looks like a 'air gap' between the head & cylinder that people always mistake for a problem. (The smoke is also common on a brand new engine).
Another thing that makes me believe this is that if the head bolts were actually loose?, the engine probably wouldn't start

It sounds like you over torqued the bolts & stripped one out. :(

You need to follow all the advice given above to repair it & re-torque the head bolts to 12- ft/lbs
 

Rusty_Nail

Active Member
Oct 11, 2019
214
72
28
44
I’m almost sure it’s the threads in the case. The nut was on so tight it unscrewed the long bolt with it. So when I tried to put it back in it would just keep turning and wouldn’t get tight. Could I still run it normally like that?
 
  • Like
Reactions: fasteddy

Venice Motor Bikes

Custom Builder / Dealer/Los Angeles
Mar 20, 2008
7,271
1,810
113
Los Angeles, CA.
I’m almost sure it’s the threads in the case. The nut was on so tight it unscrewed the long bolt with it. So when I tried to put it back in it would just keep turning and wouldn’t get tight. Could I still run it normally like that?

You might still be able to save it!!!

First... Sand the head surface flat again (as mentioned above), & buy a new head gasket.

Next... remove the nut & thread the stud back into the case as far as it will go... Hopefully the stud will find some good threads deep down in the case

Then re-torque all the nuts to only 10 ft/lbs this time using only the flat washers under the nuts



Hopefully this will work.
 
  • Like
Reactions: fasteddy

Rusty_Nail

Active Member
Oct 11, 2019
214
72
28
44
I have a new copper gasket. And I’ll try sanding the head too. Problem is the nut is torqued down so tight I can’t get it off the long stud. Came that way. Even tried using vise grips to get it off but it won’t come off.
 

Rusty_Nail

Active Member
Oct 11, 2019
214
72
28
44
UPDATE: So I finally got around to pulling the head/cylinder to check the hole in the casing. Good news is from what I could see the threads didn't appear to be stripped at all. Was easily able to thread it in and hand tighten it and so far it didn't seem to slip at all. I noticed the threads on the top of the stud where the nut goes had a small gouge in it on two of the four studs. So I ordered four new studs and they are supposed to be here tomorrow. I would also like to know what the proper torque specs are for the stud that goes into the hole so I don't risk stripping it out.
 

Greg58

Well-Known Member
May 1, 2011
5,353
2,575
113
65
Newnan,Georgia
12 foot pounds, run the studs down as far as you can by hand and snug them. then add the nuts and run them down till each touches the head then torque in a x pattern. I use two nuts jammed together to snug the stud into the case.
 
  • Like
Reactions: Wevil Kenevil

Rusty_Nail

Active Member
Oct 11, 2019
214
72
28
44
Ok so would you say as a rule of thumb barely past hand tightened for the bottom of the stud itself?
 

Greg58

Well-Known Member
May 1, 2011
5,353
2,575
113
65
Newnan,Georgia
I take two regular nuts and tighten them against each other then turn the stud down till it’s snug, then unlock the two nuts. That usually keeps the stud from backing out when you loosen the head nuts
 
  • Like
Reactions: Wevil Kenevil

Wevil Kenevil

Well-Known Member
Mar 4, 2022
322
301
63
47
Sack a tomatoes California
I’m almost sure it’s the threads in the case. The nut was on so tight it unscrewed the long bolt with it. So when I tried to put it back in it would just keep turning and wouldn’t get tight. Could I still run it normally like that?
When you back the bolt out did you find any shavings or anything locked around the bolt itself?