After 7 1/2 years it's time to give the little Scout a proper dashboard. I've been adding things to the steering support but it had no real style. What brought this about was the need for a couple more controls. My grandson takes it to most of his off road events and they are usually in the high desert. So before we had to use a mirror with a long screwdriver, a flashlight and almost stand on our heads to adjust the idle and fuel screws for altitudes ranging from sea level to 6500 feet. Now that's in the past because I fabricated adjusters right on the new dash.
I started with a piece of 1/8'' aluminum with a lip on one edge that I've been saving for a special project. Mounted it to the steering support and located where I wanted the volt meter, knobs, horn button and ignition switch.
I figured I could link the dash knobs to the carburetor with long rods and pulleys to reverse their direction. That meant a bracket at the carb would be needed. I ordered the knobs and flange bushings from Mc Master Carr and Greg supplied the stainless 1/4'' round stock. He works at Schorr Metals and has access to a lot of stuff.
I finally got my little Craftsman 109 lathe set up and was able to make the 4 pulleys needed. I wanted real fine adjustments so the drive pulleys are small and the driven pulleys are larger, about 3 and 4 to 1 reduction with the finer one on the fuel screw. Connecting the pulleys with O rings and adding a twist giving them more surface area and making the knobs turn in the direction you would normally turn them at the carb. The bracket was quite a challenge getting the shafts to line up perfectly with the 8-32 idle and fuel screws. A short piece of speedo cable allows for a little deflection and takes any side load off the screws. Got it all together and it works great.
I also labled the controls on the dash for easy adjusting.
The throttle pivot arm had a too fast ratio, so I changed it so the pedal would have more movement for a steadier acceleration.