Very cool that your bringing the bike back into the light. Its dark and lonely in the closet lol. So you just have the sbp jump stop? My front derailleur acts the same way but if I shrink the width it will capture the chain and prevent any jump in either direction. I was gonna pull the bb apart today and install the new 24t. I'll try to get some good pics and explain better.[/QUOTE
I have an NE5 Whizzer in that same closet.
I SHOULD have brought it out instead of building my new project, but hey, it is what it is.
Maybe I'll decommission my present ride when my project is completed.
What's a carrier spider?
Can you post pictures of the shift kit on your bike, including freewheels, sprockets and freewheel adaptor?
In my present shift kit, the 24t chainring sprocket is connected to the 72t via five M5 bolts about 25mm (1") long. It works very well; the bolts have never shown any signs of twisting or damage. However, in your case as well as my project's shift kit, the distance between my 72t and the 24t chainring might cause twisting for 50mm long bolts.
Why take that chance?
Is that why you're using two freewheels? I'm thinking about doing that too, because of the distance between the sprockets. Seventy-five mm (3") is just too long. The freewheels I bought from SBP have two sets of five-bolt holes w/same diameter. That way, it'll be set up like two-section driveshafts, ala 1958-up Chevy.
I won't be using any set screws or locktite on the inside freewheel carrier. The carrier HAS to spin freely and independent of the bottom bracket shaft. I might even sandpaper the carrier's inside diameter, for less friction on the BB shaft. The carrier's new purpose is simply to provide mid-stream support.