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Here is the first stage of the shift paddle. I cut a section from the original sleeve. Both together equal the width of the original sleeve. That hard
evil510
Oct 21, 2012
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Bolt head height shortened, countersunk as much as possible. Edge of paddle shaped more to a point. The transition between the paddle and the sleeve m
evil510
Oct 21, 2012
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All done. The difference is night and day with the addition of the paddle.....
evil510
Oct 21, 2012
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Just a little bonus pic. My clutch lever had a triangular hole in it that bugged me as well, especially since it didn't match the brake handle. I plug
evil510
Oct 21, 2012
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Aluminum legs removed. New steel legs cut, welded and test fitted.....
evil510
Oct 21, 2012
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Of course I had to make a big evil spike to match the rest of the bike.....
evil510
Oct 21, 2012
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Double jam nuts installed as well as rubber feet. Ends sharpened into spikes.....
evil510
Oct 21, 2012
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All done.....
evil510
Oct 21, 2012
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Fabrication stage. Original china girl control box gutted out and prepped. I used black ABS plastic to make the additional section, then bonded it to
evil510
Oct 21, 2012
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Barrel key switch controls power to starter relay.....
evil510
Oct 21, 2012
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All done. New extension box polished to match and blend in with original control box. Labels made for gnition switch, starter button and engine kill s
evil510
Oct 21, 2012
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a close up view.....
evil510
Oct 21, 2012
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Test fitting stage - grooves cut
evil510
Oct 21, 2012
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Closer view of cut grooves before I shaped the spike.....;
evil510
Oct 21, 2012
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Spike done. Next step is to tap holes for set screws and polish....
evil510
Oct 21, 2012
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Polished and installed. Nice and sharp.....
evil510
Oct 21, 2012
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Brass inserts turned down to install into new caps.....
evil510
Oct 21, 2012
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Before and after. On the left is the aluminum blank. On the right is a completed spike.....
evil510
Oct 21, 2012
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Underside view, threaded inserts installed......
evil510
Oct 21, 2012
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Completed and installed.....
evil510
Oct 21, 2012
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new hole increases spring pressure.....
evil510
Oct 8, 2012
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base plate cut, shaped, tapped and test fitted.....
evil510
Oct 8, 2012
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drilled out bolt for brake switch - top view.....
evil510
Oct 8, 2012
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drilled out bolt for brake switch - bottom view.....
evil510
Oct 8, 2012
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