I'm not positively sure, but I thought when I was using a 1.5 inch pulley that it was too small to have enough surface contact with the belt to not slip under loading. The loading of that small diameter pulley I see on drill presses as one of a few and it is the smallest. The kind of power transfer is magnitudes different than moving the weight of a person and the bike and motor up a hill. The reason I am not exactly sure, was at the time the rear wheel sheave had a manufacturer's weld bump not smoothed out. It was where the pressed stamped steel, or extruded metal was bent around and butt welded. That weld bump when I Dremeled it out smooth made all the slippage go away. But of course also at that same time I switched to toothed gears for that section of the transmission. I still use a belt with the Sheave to the rear wheel, but the adjustable diameter pulley I have set around 2.5 inch.