Well I got the new jug with the standard intake studs- a broken carb "sleeve" stud still remains in the other, and even thinner than standard studs- defying extracting- looked at a set of easy-outs- it ddn't appear they had one thin enough- I'll probably try to drill it anyway- and only the sleeve carb wil fit- and it's been malfunctioning-
Getting it all apart was no problem, and the old piston pulled out quite easily- I thought it was going to be easy- but the part I feared most- getting the piston and rings inside the new cylinder has proven difficult- I shoulda ordered new rings, but they weren't listed with yearlybird when I ordered the jug- the motor doesn't have 25 miles on it so I'm trying to use as much of whats there as I can-
the top gasket is practically flawless- the bottom one I got off and am reusing- but ordering new ones is a recommend here- it was touchy removing the flimsy old bottom one-
I was surprised at the amount of carbon in the cylinder- and some had built up under the dome near the plug in the 50 slant head- I had not been getting great performance and had checked and cleaned a plug that was too dark- this was not oily residue, though that was the cause- it was baked on. A less oily gas mixture has been getting a better running motor, so that's how I'll stay.
so anyway I struggled for a time with the rings, until I broke the top one- new ones will have to come and I'm tired of messing with it right now- the 66 will have to run!
I was having some better luck compressing the rings with a hose clamp before I broke the one- I guess on cars there's a tool to compress the rings- I had a good start on them once, but couldn't get them further up- and then my fingers got tired of compressing them-
oil and light lithium grease are obviously necessary- better luck next attemp I hope-
the other "good" news I guess is that the new jug is for some reason much lighter weight than the old one- so the build is basically about keeping total weight down anyway- a cruiser with 700 C wheels- and I'm glad to drop a little more weight cause I have to take it up and down a flight of stairs with a landing turn in the middle.
a lot of these vendors are not listing the parts for 50cc as much anymore- I get the feeling the 66 is becoming the standard- so you might keep that in mind when ordering a motor or kit.