http://www.sickbikeparts.com/Manuals/Universal front mount.pdf
Notes on aluminum frames
As was mentioned previously the U-bolt does not offer enough surface area to
provide adequate support for aluminum frames. Here are a few options.
1. You can drill out the holes on your old mounting strap the same diameter
as the U-bolt. You can then use it to add extra support to U-bolt. The stock
strap can only be use on tube sizes 1 1/8 to 1 ½ inches.
2. You can also add a small strip of steel to increase the surface area of the
U-bolt. Pictured here is some steel pallet banding strap that can be had for
free at any warehouse that ships large pallets.
The strip should never go more than half way around your tube or it will
interfere with the other side of the clamp. Doing this to the other side of the
clamp is also not a bad idea but will require a slightly wider piece of material.
It is also a good idea to widen the surface area of the U-bolt with a file or
moto tool. Just remove a little material from the U-bolt where it would contact
the frame. Creating about a 1/8 inch wide contact area along with the
additional strap will greatly increase the supported area.
Replacing the stock nuts with nylocks on the clamp is also a good idea (they
are 5/16 nuts). This way you do not have to over tighten the nuts to keep
them from loosening up.