Weed Eater Friction Drive Bicycle

landuse · #1 01-06-2012, 03:05 AM

I have posted this build on other forums as well, but I thought that I would probably get more help and advice if I reach more people.

I have been having some withdrawal symptoms since I finished my minibike, so I have now decided what my new project is going to be. A friction driven weed eater bicycle!! I have already gotten started with the whole project.

I have decided to use an old Mitsubishi T50 engine that I got off a trimmer. As far as I can tell, it is a 26cc engine. I just hope it has enough guts for what I am going to use it for. I also decided to be a little more elaborate than your average back yard friction drive that you see on the net and on YouTube. I have decided to try and duplicate the Staton/DAX friction drive setup.

So far, I have cut the steel plate into 3 equal sections and welded them together to make the U shaped housing that everything is going to bolt to. I then measured the bolt pattern of the clutch housing for the motor, and drilled the holes for that. Due to the rotation of the engine, it is going to be mounted on the right hand side of the bike. (I hope I got that right).Trying to get it all not to warp too much was difficult.

I then cut lengths of steel strips and welded them together for the U bracket that bolts onto the bike frame. As a protection for the bike, I cut strips of rubber off an old car mat and drilled holes in that to fit my bracket.

I am going to have to use a contact I have at a machine shop to drill out the holes in the housing for me to fit the bearings into. He is also going to machine the steel bar I have into the roller that will attach to the clutch drum. He only opens shop again tomorrow, so I will get hold of him within a few days.

Well, that is where I am at the moment. I have included a few pics of everything mocked up together.

landuse · #2 01-06-2012, 03:08 AM

....and some more pics

landuse · #3 01-09-2012, 12:21 AM

I got a little more done this weekend. I cut the 2 lengths ofmetal strips that will be attached to the U channel and to the sprocket area to tension the roller against the tyre. (I am not sure what they are called). I had to cut slots at the top of each so that I can tension the channel easily. I had to do this with a grinder again, so it doesn't look too pretty.....but it will work. When I went to the scrap metal yard a week or so ago, I also came across a mechanical drill press that you put your hand drill in. I didn't have a drill press cos they are too expensive, so I got this one for practically nothing. It works great!

rustycase · #4 01-09-2012, 07:09 AM

Gosh, looks like you are doing a fine job!

You'll be a little short on power, but it will be good for the flats, when it's dry.

and Welcome Aboard!

Best
rc

for FD, most motors mount on the left...

landuse · #5 01-09-2012, 07:39 AM

Thanks rustycase. When I checked to see the rotation direction of the engine, by pulling the recoil, the engine spun clockwise when looking at the clutch shoes. To me this means that I would have to mount it on the right side for it to move the bike forward.

Am I correct, or am I confusing myself?

wayne z · #6 01-09-2012, 07:47 AM

I think the mount them on the left when driving from a roller arrached to the flywheel side of the motor. How arew you going to attach your roller? Are you going to incorperate the clutch similar to a Stanton drive?

landuse · #7 01-09-2012, 07:50 AM

Quote:

Originally Posted by wayne z

I think the mount them on the left when driving from a roller arrached to the flywheel side of the motor. How arew you going to attach your roller? Are you going to incorperate the clutch similar to a Stanton drive?

Yup. If you have a look at the second pic of my engine, you will see the clutch shoes that will be mounted inside the clutch drum and roller assembly in the U channel bracket

rustycase · #8 01-09-2012, 03:37 PM

You're right Land, nothing wrong with ur thinkin!

Drive roller must rotate opposite direction of travel intended.

and gosh... WayneZ is an expert! Do what He says! :-)

Best
rc

landuse · #9 01-10-2012, 12:04 AM

Yesterday I handed over my U channel to a machinist to drill the holes for the bearings and machine a roller for me. Because I am small fry business for him, I might have to wait a little bit before he gets the time to do my work. I will keep you all updated though on the progress.

landuse · #10 01-16-2012, 02:12 AM

Well.....I was given a brand new Ryobi 30cc engine last week. I have decided to make another friction drive out of this one, and maybe hold off on completing the one that I started this thread with.

I have already done some work to get this one off the ground. I will be drag starting the engine, as I couldn't find a way of putting my bike peg on the shaft without removing the pull start. I have decided to make a simple bracket, that will pivot on a U shaped bracket attached to the frame. I will weld 2 strips of metal to the frame so that I can bolt the engine on.

I am going to be using turnbuckles and springs to tension the motor onto the wheel. I still have to weld up the U bracket for the frame, and buy the correct springs. I am going to have a look at springs today. It might take me a few tries to get the correct ones.

Here are some pics of the setup I have so far.