Hi George – What some of us referred to in earlier posts as frictional losses are really the magnetic drag you mentioned in a previous post. There are friction losses of course but they pale in comparison to the magnetic drag the generating device (alternator) would cause. As long as you realize you need the gas motor (or pedaling) to get you up to the top of the hill or to coasting speed or to turn your alternator, you will be fine. My question now is – why bother with the alternator at all? A brushed motor will act as a generator if it is being spun and isn’t drawing power. There are controllers made that have a regen circuit so they can redirect that power into the battery. In a regular car, that’s what the voltage regulator does automatically – it senses the voltage in the battery and charges it if necessary. In a hybrid car, regen can be used to slow the car. The magnetic drag can be that strong. You will already have an electric motor attached to the bike, so why add the extra weight and complexity of an alternator? Just use the motor that will already be turning and available for generating electricity to keep your battery pack charged. If you have an adjustable regen circuit you have electric brakes as well.
There are a few things you can think about that might help you plan things. 750 watts equals about 1 hp. Volts times amps equals watts, but you can turn that around into watts divided by volts equals amps. A 750 watt motor at 36 volts will draw just below 21 amps at its rated wattage. I’m pretty sure a 20 ah (amp-hour) battery pack would run that for just under an hour. There are meters you can put on your bike (Watts Up, Cycle Analyst) that can tell you how much power you are using. I don’t have one but I have run my 350 watt ebike on a 24 volt 12 ah battery pack for 15 miles/90 minutes pedal-assisting all the way and had battery left. 350/24=14.6 amps, so obviously I wasn’t drawing full power. You should probably think about how fast and far you want to go on battery so you can figure how much epower you need. Then you can figure the motor and battery size. The weight of the rig will also figure into that.
Also, you could be thinking about a way to disconnect the gas engine from the driveline when you are on electric power. A freewheel sprocket will do that, but then you will have to figure a way to start the engine. Electric start would work but will add weight. A manual clutch would let you jump-start it but I don’t know if they make them. You could use belt drive with an idler pulley. Friction drive would seem to be perfect for that. Drop it down while you’re moving to start the engine and run on gas. Lift it up for electric. Also you could pull the hinge pin, disconnect the throttle and pull the whole unit off, leaving just the electric if you wanted. A brushed hub motor probably spins easily when not generating but would act as a brake when regen is activated, so that’s what I’d think about for electric power. I’d probably want both gas and electric powering the rear to avoid any possibility of an end-over or “fork-torque” issues. As I suggested before, I’d seriously consider a trike or quad. For stability, if I was thinking trike I’d go with 2 wheels up front and front steering. More complicated but much safer IMO. Rear drive would work but then you have the motor right behind the driver’s head, depending on how low the driver sits. Lots to think about… - jd