Originally Posted by password
As you can see in the photo, the problem I found was that when you close the clutch cover it sits on top of the chain, which is why the chain wouldn't move. It's hitting it. What can I do about this? The only thing I can think of is to cut that part of the cover out. The chain and the sprocket line up, and the tension is perfect, so that takes that out of the picture.
It wont hirt a thing to grind just enough material off so the chain doesn't hit that cover anymore, from what I can see in the pix the chain looks good on the sprockets, just make sure it isn't super tight, it needs to have just a little slack, and be sure the cable is adjusted correctly, if that doesnt do it I'd say the clutch pucks are stuck to the clutch plate.