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2 Stroke Bicycle Engines & Kits 2 stroke motorized bicycle engine kits need careful installation and setup, find out how from our professionals here!

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  #1  
Old 06-05-2009, 08:07 PM
matt167 matt167 is offline
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Default new plug wire question

I'd like a new suppression plug wire so my speedometer will work.. I have a lot of ignition wires I could use.. have some 7mm suppression wire from my '51 Chevy ( not that old, I just bought reproduction originals cause I wanted them ).. it has the solid carbon strand in the center.. will that work, or does it have to be copper stranded?
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  #2  
Old 06-05-2009, 08:27 PM
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Default Re: new plug wire question

Doesn't have to be copper. I bought my "high performance spark plug wire" from SBP and all i know is it isn't copper in the middle. And acceleration is noticably smoother.
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Old 06-06-2009, 12:24 AM
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Default Re: new plug wire question

Matt,
There is an ongoing debate about this subject. The people who sell the so called high performance( resistance) spark plug wire will tell you that it is superior to the kit supplied wire. If you have access to a good ohm meter you can answer the question yourself. Test an equal length of copper or metal core plug wire with ANY resistance wire and you'll see the difference. High performance plug wire is designed for automotive use or engines having a high voltage ignition systems. The Chinese 2 stroke ignition is not equal to these systems and added resistance between the voltage source, CDI, and the plug will have a negative effect on engine performance. Resistance equates to lower voltage at the plug and I don't care who says different. Lower voltage at the spark plug electrodes equates to a weaker spark. Now, lets look at the RF interference problems with electronic speedometers. Yes, in some cases, depending on the quality of the speedometer in question, a resistance spark plug wire might help with the problem. And, if your engine is running in good form and you have the correct fuel mixture and your plug is not prone to fouling due to worn rings or cylinder walls, you can run the resistance wire with little to no noticable effects. But lets stop foolling ourselves with claims that "High Performance" spark plug wire is better than a good copper core wire for these little engines. It just ain't so. I will continue to maintain that most ignition ills with the Chinese 2 stroke engines are due to the kit supplied spark plug and loose connection at the boot and the plug. A quality spark plug and a good automotive plug boot with a proper fitting terminal will fix most of those plug related problems. The other problem is poor wiring connections at the CDI, engine wire terminals. Get rid of the plug in connectors, solder the connections and insulate with heat shrink tubing. Eliminating bad connections will put you ahead in the performance department. Anyone care to argue with me?
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Old 06-06-2009, 02:38 AM
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Goat Herder Goat Herder is offline
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Default Re: new plug wire question

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Originally Posted by 2door View Post
Matt,
There is an ongoing debate about this subject. The people who sell the so called high performance( resistance) spark plug wire will tell you that it is superior to the kit supplied wire. If you have access to a good ohm meter you can answer the question yourself. Test an equal length of copper or metal core plug wire with ANY resistance wire and you'll see the difference. High performance plug wire is designed for automotive use or engines having a high voltage ignition systems. The Chinese 2 stroke ignition is not equal to these systems and added resistance between the voltage source, CDI, and the plug will have a negative effect on engine performance. Resistance equates to lower voltage at the plug and I don't care who says different. Lower voltage at the spark plug electrodes equates to a weaker spark. Now, lets look at the RF interference problems with electronic speedometers. Yes, in some cases, depending on the quality of the speedometer in question, a resistance spark plug wire might help with the problem. And, if your engine is running in good form and you have the correct fuel mixture and your plug is not prone to fouling due to worn rings or cylinder walls, you can run the resistance wire with little to no noticable effects. But lets stop foolling ourselves with claims that "High Performance" spark plug wire is better than a good copper core wire for these little engines. It just ain't so. I will continue to maintain that most ignition ills with the Chinese 2 stroke engines are due to the kit supplied spark plug and loose connection at the boot and the plug. A quality spark plug and a good automotive plug boot with a proper fitting terminal will fix most of those plug related problems. The other problem is poor wiring connections at the CDI, engine wire terminals. Get rid of the plug in connectors, solder the connections and insulate with heat shrink tubing. Eliminating bad connections will put you ahead in the performance department. Anyone care to argue with me?
No arguing there . Left one trick out though . The speedometer cable can be shielded. as easily as carefully spiraled around with aluminum foil . Then cover it all up neatly with electrical tape and or wire loom. Last ground your shielding to the bike frame. That will block those pesky RF probs from talking the speedometer
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Old 06-06-2009, 08:13 AM
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Outrunner Outrunner is offline
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Thumbs up Re: new plug wire question

Quote:
Originally Posted by 2door View Post
Matt,
There is an ongoing debate about this subject. The people who sell the so called high performance( resistance) spark plug wire will tell you that it is superior to the kit supplied wire. If you have access to a good ohm meter you can answer the question yourself. Test an equal length of copper or metal core plug wire with ANY resistance wire and you'll see the difference. High performance plug wire is designed for automotive use or engines having a high voltage ignition systems. The Chinese 2 stroke ignition is not equal to these systems and added resistance between the voltage source, CDI, and the plug will have a negative effect on engine performance. Resistance equates to lower voltage at the plug and I don't care who says different. Lower voltage at the spark plug electrodes equates to a weaker spark. Now, lets look at the RF interference problems with electronic speedometers. Yes, in some cases, depending on the quality of the speedometer in question, a resistance spark plug wire might help with the problem. And, if your engine is running in good form and you have the correct fuel mixture and your plug is not prone to fouling due to worn rings or cylinder walls, you can run the resistance wire with little to no noticable effects. But lets stop foolling ourselves with claims that "High Performance" spark plug wire is better than a good copper core wire for these little engines. It just ain't so. I will continue to maintain that most ignition ills with the Chinese 2 stroke engines are due to the kit supplied spark plug and loose connection at the boot and the plug. A quality spark plug and a good automotive plug boot with a proper fitting terminal will fix most of those plug related problems. The other problem is poor wiring connections at the CDI, engine wire terminals. Get rid of the plug in connectors, solder the connections and insulate with heat shrink tubing. Eliminating bad connections will put you ahead in the performance department. Anyone care to argue with me?
I agree with you totally 2 Door. As far as a "hi performance" plug wire, it really
doesn't get better than a solid core wire for sure. As far as preventing RF from
affecting one's speedometer, I use a RF clamp on filter that I bought from a
RC hobby store for model airplanes. It is made by Horizon Hobby Inc.217-355-
9522 in Champaign Il. The RF filter took about 2 minutes to install and works
perfectly.
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  #6  
Old 06-06-2009, 08:27 AM
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Default Re: new plug wire question

Quote:
Originally Posted by ...ladies View Post
Doesn't have to be copper. I bought my "high performance spark plug wire" from SBP and all i know is it isn't copper in the middle. And acceleration is noticably smoother.
Indeed, it does not have to be copper.

Here's a blurb about the wire we use:

Magnecor
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  #7  
Old 06-06-2009, 10:22 AM
DIYMark DIYMark is offline
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Default Re: new plug wire question

With our poor ignition systems go for a copper wire - me, I used the earth cable from an arc welder (cant beat 30mm^2 of copper cross sectional area; beats the **** out of 4 strands lol!)
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  #8  
Old 06-06-2009, 10:49 AM
matt167 matt167 is offline
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Default Re: new plug wire question

well, my '51 Chevy is anything but a normal car, to todays standards.. it's got a 6v system anything but high energy ignition, and stock it uses copper stranded wire stock. models that had radios, got a Motorola radio supressor in the coil wire.. the parts store stuff is all radio supression, altho they do sell universal sets which is steel stranded...
I did notice my Chevy runs smoother with the original reproduction copper stranded wires tho.. you could set a full glass of water on the valve cover and not spill a drop at idle
I unscrewed the NGK plug wire cap from the '78 DS-125 I have that is blown up and tried to use it but it don't fit on the shorter plug..
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  #9  
Old 06-06-2009, 11:26 AM
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Motoschwinn Motoschwinn is offline
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Default Re: new plug wire question

I bought a coil wire kit by Accel, came with the wire and a couple of boots. At the same time I put in a NGK plug and changed my stock filter out with one from Sick Parts. Was like getting a new motor! After reading 2Door's post I'm going to solder up those connections too. It wasn't a copper strand wire...

I can't say which made the most difference, as I did this all at once.

However it does idle much better, and starts very quick. More power & pulls better on the hills.
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  #10  
Old 06-06-2009, 11:58 PM
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Default Re: new plug wire question

Quote:
Originally Posted by Pablo View Post
Indeed, it does not have to be copper.

Here's a blurb about the wire we use:

Magnecor
Pablo,
That's all very interesting reading and just so you don't think I disagree I'll tell you that we used to use Magnecore wire on our 9 second, Super Comp, 32 Austin. The only problem is in all their litature I didn't see any mention of Chinese 2 stroke bicycle engines.
Tom
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Last edited by 2door; 06-07-2009 at 12:00 AM.
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