Motorized Bicycle: Engine Kit Forum  

Sponsors



Go Back   Motorized Bicycle: Engine Kit Forum > Motorized Bicycle > Motorized Bicycle General Discussion

Motorized Bicycle General Discussion Topics on bicycle engine kits, help articles, repair and modifications for your motorized bicycles

Reply
 
Thread Tools Display Modes
  #1  
Old 02-16-2009, 01:30 PM
Courtney Hook Courtney Hook is offline
Motorized Bicycle Newbie
 
Join Date: Aug 2008
Posts: 12
Default Extending muffler outlet with copper tubing?

My muffler exhaust is getting on my clothes, and by the time I get to work I reek like 2-stroke exhaust. I was thinking of taking 1/2" soft copper tubing and extending the small exhaust outlet back along one of the rear wheel frame mounts? That would add about 18" of tubing to the muffler and hopefully move the point of exhaust away from my clothes. Anyone ever tried this?
Thanks,
Courtney
Reply With Quote
Sponsored Links
  #2  
Old 02-16-2009, 01:41 PM
Dave31's Avatar
Dave31 Dave31 is online now
Super Moderator
 
Join Date: Mar 2008
Location: Tucson, AZ
Posts: 9,393
Default Re: Extending muffler outlet with copper tubing?

Many have used copper tubing to extend there exhaust.

http://motorbicycling.com/f3/copper-...tion-4500.html
Reply With Quote
  #3  
Old 02-16-2009, 02:38 PM
Bikeguy Joe's Avatar
Bikeguy Joe Bikeguy Joe is offline
Godfather of Motorized Bicycles
 
Join Date: Jan 2008
Location: Ashtabula county, Ohio
Posts: 10,864
Default Re: Extending muffler outlet with copper tubing?

The unstabilized rubber the grips are made of smells pretty bad too.
__________________
If it ain't broke, and you mess with it long enough, it will be.
Reply With Quote
  #4  
Old 02-16-2009, 04:42 PM
2door's Avatar
2door 2door is offline
Super Moderator
 
Join Date: Sep 2008
Location: Littleton, Colorado
Posts: 7,588
Default Re: Extending muffler outlet with copper tubing?

Courtney,
I had a post here somewhere but for the life of me I can't find it. I'll repost the photos and hopefully they will help you a little. I wasn't worried about smelling like exhaust but I was having trouble with the oil getting on my rear wheel and brakes. I use 1/2" copper street 45 degree fitting.(A street 45 is small on one end, see the comparison pic) I made a slice in the small end, similiar to the way your carburator mounts to the intake, and used a small adjustable hose clamp to tighten it to the muffler extension. My goal was to aim the exhaust away from the rear wheel but in your case it will be a way to add a copper tubing extension. If you have access to a tubing bender ( cheapo available at Acr Hardware, Home Depot Etc.) you'd be able to make very nice bends in 1/2" soft copper to make the pipe fit wherever you want it. When everything fits together to your satisfaction slice the pipe like I did the 45 degree fitting, or use a fitting if needed and solder them together. (Use 95/5 solder, higher temp than 50/50 and stronger) There isn't enough heat at the outlet of the muffler to effect the solder joint. Make a clamp to hold the rear of the pipe or use rubber coated steel hose clamp and you're done. Hope this helps.
Tom
Attached Thumbnails
Click image for larger version

Name:	Exhaust, 3.JPG
Views:	49
Size:	70.5 KB
ID:	5735   Click image for larger version

Name:	Exhaust, 5.JPG
Views:	193
Size:	77.7 KB
ID:	5737   Click image for larger version

Name:	Exhaust, 1.JPG
Views:	92
Size:	74.5 KB
ID:	5738  
__________________
Age and Treachery Will Always Triumph
Over Youth and Skill & "Charlie Don't Ride"
Reply With Quote
  #5  
Old 02-16-2009, 06:15 PM
Courtney Hook Courtney Hook is offline
Motorized Bicycle Newbie
 
Join Date: Aug 2008
Posts: 12
Default Re: Extending muffler outlet with copper tubing?

Many thanks 2-Door! Excellent idea, especially the cut and clamp setup. This is exactly what I'll do. I've got the tubing now, so I'm going to experiment with length. I'm being told that it may affect performance, so will try out different lengths to see what happens. After that, a nice coat of stealth flat black and it should be pretty much invisible.
Take care,
Courtney
Reply With Quote
  #6  
Old 03-24-2009, 10:41 PM
Cabinfever1977's Avatar
Cabinfever1977 Cabinfever1977 is offline
Motorized Bicycle Elite Member
 
Join Date: Mar 2009
Location: Upstate,NY
Posts: 2,292
Default Re: Extending muffler outlet with copper tubing?

I might try it too,hopeing it will make the bike more quiet,
i bought 2 ft of 1/2 copper pipe and a few fittings and clamps,but the 1/2" pipe is bigger than the muffler outlet tip.
what can i do ???

Last edited by Cabinfever1977; 03-29-2009 at 08:42 PM.
Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 05:47 PM.


Sponsors

Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2012, vBulletin Solutions, Inc.
Motorized Bicycle Engine Kit Forum