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Lighting and Electrical Things that go ZOT! Ignition components, batteries, lighting and accessories for your motorized bicycle

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NO, I will just keep buying a Chinese CDI when mine fails. 2 10.53%
Yes, I wanna build it! 17 89.47%
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  #1  
Old 11-11-2011, 08:44 AM
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rohmell rohmell is offline
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Default Chinese Kit CDI Reverse Engineering

The purpose of this thread is to reverse engineer and duplicate the Chinese kit-supplied CDI module.
So far, we have determined:
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  #2  
Old 11-11-2011, 09:47 AM
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rohmell rohmell is offline
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Default Re: Chinese Kit CDI Reverse Engineering

If anyone has a defective CDI, it would be great if you could try to open it up (I know, it's hard) and see if you can find any resistor values.
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Old 11-12-2011, 05:18 PM
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Dirt Road Cowboy Dirt Road Cowboy is offline
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Default Re: Chinese Kit CDI Reverse Engineering

Well, I tried to chip my old one open, and it didn't come out pretty.

There is only one resistor, and I haven't been able to decipher any color code. That black stuff coats everything in there, and it cracked when I tried to chip the black stuff (epoxy?) off, so I couldn't get a reading with my ohm meter.

I will have to look closely with a bright light and magnifying glass to see if I can find any colors left.

This is what is on the PCB though:

1 resistor
1 capacitor
1 scr
4 diodes

Sorry, that really isn't much help.
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Old 11-12-2011, 07:07 PM
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rohmell rohmell is offline
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Default Re: Chinese Kit CDI Reverse Engineering

Does the PCB look like this?
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Old 11-12-2011, 07:11 PM
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Dirt Road Cowboy Dirt Road Cowboy is offline
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Default Re: Chinese Kit CDI Reverse Engineering

Yes, that's the one.
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Old 11-12-2011, 07:50 PM
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Default Re: Chinese Kit CDI Reverse Engineering

On your PCB, the first component looks to be a glass diode?
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  #7  
Old 11-12-2011, 08:08 PM
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Dirt Road Cowboy Dirt Road Cowboy is offline
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Default Re: Chinese Kit CDI Reverse Engineering

I think the first component is a black diode. The diode across the bottom of mine is a glass diode.

Black diode then resistor then black diode then another black diode then scr and the bottom diode is like the first one in the picture.
I believe the capacitor went to the scr and then to the coil, but I'm not positive since it broke off when I was trying to get it apart.

Sorry, I'm a bit rusty on my electronics. I haven't really done much electronic work in over 20 years.
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Last edited by Dirt Road Cowboy; 11-12-2011 at 08:12 PM.
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Old 11-12-2011, 10:37 PM
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Wm Holden Wm Holden is offline
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Default Re: Chinese Kit CDI Reverse Engineering

They dont use tubes anymore....

Just tryin to help!
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Old 11-13-2011, 01:24 AM
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Default Re: Chinese Kit CDI Reverse Engineering

this might be of interest
Make Your Own CDI
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Old 11-13-2011, 05:56 AM
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Default Re: Chinese Kit CDI Reverse Engineering

Quote:
Originally Posted by Wm Holden View Post
They dont use tubes anymore....

Just tryin to help!
Microwave ovens still use a tube, a magnetron tube.
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