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Motorized Bicycle Trouble Shooting Use this area to post problems that may arise that you could use some help in figuring out what is wrong with their bicycle motor and what needs to be done to achieve top performance.

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  #1  
Old 08-13-2008, 09:38 AM
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Autocycler Autocycler is offline
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Default Woodruff Key Replacement

I sheared the key off of the small gear behind the side cover...the gear that attached to the clutch. Has this happened to anyone else here?

Any tips on where I can find metric woodruff keys. I bought some key stock from the local hardware store that I can grind down to size, but I'd prefer to find an exact replacement.
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Old 08-13-2008, 10:25 AM
Neko Neko is offline
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Default Re: Woodruff Key Replacement

I saw woodruff keys at westlacks yesterday. Not sure if they were metric or not but I did see them. Good luck. We also have a place called Fastenal they have just about anything you could want. Not sure if you have one locally or not.
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Old 08-13-2008, 11:22 AM
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Autocycler Autocycler is offline
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Default Re: Woodruff Key Replacement

Thanks for the tip. There are Fastenal shops near me...I'll check with them

Thanks,

Steve
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Old 08-15-2008, 02:17 PM
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Radmanfly Radmanfly is offline
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Default Re: Woodruff Key Replacement

Steve,
I don't know if you are still looking but Tractor Supply has a great selection. Not sure if they are metric though.

Update:
I just checked my recently purchased assortment and they are standard, 1/8" through 3/8" X 1.5" and are distributed through SpeeCo Inc. - Manufacturer of Log Splitters, Tractor Parts, OEM and Farm Accessories Golden, Co., perhaps they have a metric line and a vendor near you.

Good luck, Scott
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Last edited by Radmanfly; 08-15-2008 at 03:24 PM. Reason: update
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  #5  
Old 08-15-2008, 03:52 PM
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datz510 datz510 is offline
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Default Re: Woodruff Key Replacement

You can get any size woodruff key here as well.. delivered straight to your door:

McMaster-Carr
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  #6  
Old 02-09-2009, 11:18 PM
trackfodder trackfodder is offline
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Default Re: Woodruff Key Replacement

I should think a lawnmower/chainsaw repair would have metric as most stuff is made in Europe., Asia, or Scandinavia
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  #7  
Old 02-16-2009, 01:35 PM
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Dave31 Dave31 is offline
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Default Re: Woodruff Key Replacement

USA Bike Motors have some for $0.30

Bottom End : Zen Cart!, The Art of E-commerce
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Old 11-22-2010, 10:15 AM
norwoodj norwoodj is offline
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Default Re: Woodruff Key Replacement

Does anyone know the size of the woodruff key? Is it an M3X3.5X9? I've found a few places you can buy these online, but would prefer to pick one up locally so I can get back on the road today.
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Old 11-22-2010, 05:34 PM
trackfodder trackfodder is offline
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Default Re: Woodruff Key Replacement

It would help if we knew where "locally " is. I can probably source it near you.
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  #10  
Old 11-24-2010, 04:28 PM
norwoodj norwoodj is offline
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Default Re: Woodruff Key Replacement

I'm in New Orleans. I ended up buying the replacement 'semicircular bond' from gasbike.net. Cost me $20 for 2-day shipping for a 30-cent part. I had to file the edges of the key and the slot on the shaft to get it in. Drove down the block and the engine seized. Turns out the small bevel gear cracked in half. I think the first woodruff key must've been hiding behind the clutch somewhere and caused the seizure. Now I need to find that animated clutch assembly link to figure out how to pull the clutch apart and see if I can figure out for sure what caused it to jam up.
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