Motorized Bicycle: Engine Kit Forum  

Sponsors



Go Back   Motorized Bicycle: Engine Kit Forum > Motorized Bicycle > Motorized Bicycle General Discussion

Motorized Bicycle General Discussion Topics on bicycle engine kits, help articles, repair and modifications for your motorized bicycles

Reply
 
Thread Tools Display Modes
  #1  
Old 08-02-2008, 07:59 PM
brucemg51 brucemg51 is offline
Motorized Bicycle Elite Member
 
Join Date: Jul 2008
Posts: 157
Default trouble with rear sprocket/chain

I've spent the better part of a day aligning the chain with the front and rear sprockets and making sure the chain isn't rubbing on the frame or tire. But, the chain doesn't seem to want to mesh smoothly with the rear sprocket. It keeps binding up and coming off the sprocket. It makes a lot of noise even when it does manage to stay on for a while. Any hints as to how to smooth it out?
Reply With Quote
Sponsored Links
  #2  
Old 08-02-2008, 08:23 PM
Bikeguy Joe's Avatar
Bikeguy Joe Bikeguy Joe is offline
Godfather of Motorized Bicycles
 
Join Date: Jan 2008
Location: Ashtabula county, Ohio
Posts: 10,003
Default Re: trouble with rear sprocket/chain

See if the tips of the teeth are catching the chain. Some older kits had this problem. The way around it is to take the rear sprocket off and file or dremel the edges of the teeth off. Not a big deal.
__________________
If it ain't broke, and you mess with it long enough, it will be.
Reply With Quote
  #3  
Old 08-02-2008, 09:18 PM
brucemg51 brucemg51 is offline
Motorized Bicycle Elite Member
 
Join Date: Jul 2008
Posts: 157
Default Re: trouble with rear sprocket/chain

Quote:
Originally Posted by Bikeguy Joe View Post
See if the tips of the teeth are catching the chain. Some older kits had this problem. The way around it is to take the rear sprocket off and file or dremel the edges of the teeth off. Not a big deal.
Not sure what you mean. Is catching the chain a good thing or a bad thing? File the edges of the teeth so they are narrower?
Reply With Quote
  #4  
Old 08-02-2008, 10:28 PM
NunyaBidness's Avatar
NunyaBidness NunyaBidness is offline
Motorized Bicycle Elite Member
 
Join Date: Jun 2008
Location: memphis tn
Posts: 850
Default Re: trouble with rear sprocket/chain

Quote:
Originally Posted by brucemg51 View Post
Not sure what you mean. Is catching the chain a good thing or a bad thing? File the edges of the teeth so they are narrower?
yeah, just knock the square edges of the teeth off, on both side, and this will allow the chain to meet the sprocket better
good luck
__________________
"I would rather be exposed to the inconveniences attending too much liberty than to those attending too small a degree of it." - Thomas Jefferson
Reply With Quote
  #5  
Old 08-02-2008, 11:18 PM
jasonh's Avatar
jasonh jasonh is offline
Motorized Bicycle Elite Member
 
Join Date: Jun 2008
Location: Longmont, CO
Posts: 1,596
Default Re: trouble with rear sprocket/chain

Here's one thing I noticed today. If your rear chainstay is angled outwards as it goes back towards the wheel, you may have issues. The tensioner will be at the same angle of the chainstay, and this makes the chain run at an angle across the tensioner wheel. If you adjust it so it's quiet, it takes the chain off the sprocket.

One solution would be to "twist" the bracket. I tried to do it with a couple pair of pliers today but failed. Need to figure out a good way to do it.
Reply With Quote
  #6  
Old 08-03-2008, 12:36 AM
Andyinchville1's Avatar
Andyinchville1 Andyinchville1 is offline
Manufacturer/Dealer
 
Join Date: Dec 2007
Location: Scottsville, VA
Posts: 429
Default Re: trouble with rear sprocket/chain

HI jasonh,

To bend the tensioner bracket it really helps to have a table mounted vise and a large pipe wrench and/or a small sledge hammer....Pliers may work but you'd probably have to look like Rambo to do it using that ;-)

Hope this helps you....Good luck!

Andrew

PS - 2 pipe wrenches may work tho....just need the longer ones for more leverage....
Reply With Quote
  #7  
Old 08-03-2008, 07:51 AM
Bikeguy Joe's Avatar
Bikeguy Joe Bikeguy Joe is offline
Godfather of Motorized Bicycles
 
Join Date: Jan 2008
Location: Ashtabula county, Ohio
Posts: 10,003
Default Re: trouble with rear sprocket/chain

Quote:
Originally Posted by jasonh View Post
Here's one thing I noticed today. If your rear chainstay is angled outwards as it goes back towards the wheel, you may have issues. The tensioner will be at the same angle of the chainstay, and this makes the chain run at an angle across the tensioner wheel. If you adjust it so it's quiet, it takes the chain off the sprocket.

One solution would be to "twist" the bracket. I tried to do it with a couple pair of pliers today but failed. Need to figure out a good way to do it.

I "adjust" mine with a pair of 18" channel lock pliers.
__________________
If it ain't broke, and you mess with it long enough, it will be.
Reply With Quote
  #8  
Old 08-03-2008, 08:41 AM
brucemg51 brucemg51 is offline
Motorized Bicycle Elite Member
 
Join Date: Jul 2008
Posts: 157
Default Re: trouble with rear sprocket/chain

Quote:
Originally Posted by jasonh View Post
Here's one thing I noticed today. If your rear chainstay is angled outwards as it goes back towards the wheel, you may have issues. The tensioner will be at the same angle of the chainstay, and this makes the chain run at an angle across the tensioner wheel. If you adjust it so it's quiet, it takes the chain off the sprocket.

One solution would be to "twist" the bracket. I tried to do it with a couple pair of pliers today but failed. Need to figure out a good way to do it.
What is "rear chainstay"? Is this different from the tensioner? Am I missing something?
Reply With Quote
  #9  
Old 08-03-2008, 09:48 AM
Andyinchville1's Avatar
Andyinchville1 Andyinchville1 is offline
Manufacturer/Dealer
 
Join Date: Dec 2007
Location: Scottsville, VA
Posts: 429
Default Re: trouble with rear sprocket/chain

Hi,

The rear chain stay is the piece of the frame that you typically mount the chain tensioner on....It is the tube that runs parallel to the ground from the bottom bracket to where the rear wheel attaches to the frame.

Hope this helps

Andrew
Reply With Quote
  #10  
Old 08-03-2008, 09:52 AM
brucemg51 brucemg51 is offline
Motorized Bicycle Elite Member
 
Join Date: Jul 2008
Posts: 157
Default Re: trouble with rear sprocket/chain

Quote:
Originally Posted by Andyinchville1 View Post
Hi,

The rear chain stay is the piece of the frame that you typically mount the chain tensioner on....It is the tube that runs parallel to the ground from the bottom bracket to where the rear wheel attaches to the frame.

Hope this helps

Andrew
Thanks. Being an old motorcycle mechanic, I would think of that piece as the swingarm, although the term doesn't really apply to a bicycle.
Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 01:33 AM.


Sponsors

Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2012, vBulletin Solutions, Inc.
Motorized Bicycle Engine Kit Forum