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Paint Booth & Chop Shop What really makes a motorized bicycle stand out is the customized work, fuel tanks and paint jobs we give them. We'd love to hear your ideas and have a look at your customized work.

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  #1  
Old 09-29-2009, 10:31 PM
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Kevlarr Kevlarr is offline
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Default Frame jig

I've seen a lot of people building frames against a piece of plywood or even OSB and I was wondering if the jig I plan on building will have any advantages/disadvantages to the board jig.

Working in apartment maintenance I've amassed a pretty sizable collection of bed frame angle iron, I can never let a piece stay in the dumpster because it's so darned handy and free angle iron is great.

I plan on laying down two lengths parallel then bolting them to some 3/4 fiberboard and making fixtures for the rear dropout, crank tube and building a triangulated head tube brace out of a fork. Basically the fixtures will bolt to the frame and be able to slide along the angle iron rails and clamp into place so once I cut the frame in two I can just slide the halves apart to my final length then lock everything down to weld in the new tubing.

The main advantage I can see is I will be able to weld both sides of the frame without removing the frame from the jig.
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  #2  
Old 09-29-2009, 10:41 PM
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foureasy foureasy is offline
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Default Re: Frame jig

you can make a jig out of just about anything, but it needs to be stronger than the frame you are building. i have yet to build a jig for a bicycle frame, but i have built a few harley frames on this boat anchor. the way i figure it, if you can build the jig, you can build the frame.




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  #3  
Old 09-30-2009, 03:18 PM
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Deadend Deadend is offline
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Default Re: Frame jig

nice craftsmanship !
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  #4  
Old 09-30-2009, 03:20 PM
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BarelyAWake BarelyAWake is offline
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Default Re: Frame jig

such pretty welds...

*drools*
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  #5  
Old 09-30-2009, 09:47 PM
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2door 2door is offline
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Default Re: Frame jig

No subsitute for TIG, is there? A plasma cutter is a nice tool to have too. I see you have one.
Tom
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Old 09-30-2009, 10:09 PM
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FileStyle FileStyle is offline
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Default Re: Frame jig

nice shop! I would love to have one like that! I dig the really heavy table you got there, that what I call a fabrication table! and also nice work!
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Old 09-30-2009, 10:24 PM
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GearNut GearNut is offline
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Default Re: Frame jig

Holy crow! That is a very nice shop you got there!
I too wish my welds looked like a stack of dimes.
Mine are high quality booger welds, but so far they have never failed.
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Old 09-30-2009, 10:35 PM
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Kevlarr Kevlarr is offline
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Default Re: Frame jig

Used to frequent a 4x4 forum and one of the member's screen name was "Boogerwelds"
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