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Motorized Bicycle Trouble Shooting Use this area to post problems that may arise that you could use some help in figuring out what is wrong with their bicycle motor and what needs to be done to achieve top performance.

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  #1  
Old 09-21-2009, 07:55 PM
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Srjeeper Srjeeper is offline
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Question Cable end solder?

I'm wanting to solder the end of a new SS cable to keep it from fraying. What type solder is used?

I tried some electrical solder w/resin core and some plumbing solder, but neither would melt in.

Any and all replies appreciated..............
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  #2  
Old 09-21-2009, 08:24 PM
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Default Re: Cable end solder?

i don,t know about what solder to use , but if yo go to any bicycle shop you can get a cable crimp for like 10 cents
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Old 09-21-2009, 09:09 PM
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Venice Motor Bikes Venice Motor Bikes is offline
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Default Re: Cable end solder?

I use electrical solder & a soldering iron.... It works well for me!
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Old 09-21-2009, 09:33 PM
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Default Re: Cable end solder?

yeah, i've always used whatever solder i had laying around, and it always worked.

i've used other things too, super glue, heat shrink, spoke nipples...
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Old 09-21-2009, 10:28 PM
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Default Re: Cable end solder?

I wouldn't use plumbing solder because you need acid flux and that wouldn't really be good wicking into the cable. Rosin core should work fine if your iron is getting hot enough. Heat the cable not the solder.
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Old 09-21-2009, 11:26 PM
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Default Re: Cable end solder?

If you're certain your cable is stainless steel you will not get any solder to stick to it. Solder being essentially lead based will not take to stainless. There are materials out there but you'll need high heat and knowhow to get it to work. Go for the crimp-on method or replace the cable with steel, not stainless.
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Old 09-22-2009, 04:21 AM
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Default Re: Cable end solder?

Hmm, I just had a similar concern with my new cables - yet I didn't want to solder them as I may need to get them back out of the housing again so I just used some heat-shrink wire insulator on the ends

Those crimp-on cable ends suck tbh as the crimp itself makes the cable end "fan" o.O
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Old 09-22-2009, 05:59 AM
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Default Re: Cable end solder?

The cable is for the clutch, so a crimp on end can't be used, as it won't pass thru the clutch arm. I'm using a small butaine torch to heat the cable red, but neither types of solder would melt in, they just rolled off.

I like the shrink tube idea for now, thanks all.....
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Old 09-22-2009, 07:17 AM
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Default Re: Cable end solder?

For making up new extra long throttle cables for my step through Americans I use silver soler with the appropriate flux. Works fine for me. I can then use a dremel tool to shape the end to the way I want it.
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Old 09-22-2009, 07:39 AM
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Default Re: Cable end solder?

Yes, but does it match the paint job like my shrink-wrap?
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