Fitting a 125cc Lifan - Thinkings

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Rocky_Motor

New Member
Nov 14, 2011
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Fort Collins & Boulder
This thread really is just me thinking out loud, but if you'd like to take a read, please do!

While I haven't even built my first 2 stroke motor yet (waiting for the kit to arrive ) I am already planning my build for my favorite engine of all, the 125cc Lifan. It has to be IN-FRAME. Otherwise balance will be off and harder to maneuver going up the mountain. Or down for that matter. Especially because the motor is a wopping 50 pounds!




So these mountain bikes usually have a 30, 60, 90 degree V frame. This means I can apply a little calculus (late pre-calc I suppose) to figure out what size frame I need to get the motor to fit. Sin, cos, tan, what have you.

Edit: Drawing it out I realized that I can just measure it.. But! if you wanted to figure it out exactly you could do it the mathematical way...

Here's how this works:

A classic relatively cheap mountain bike. Front suspension is important. Notice the frame is the triangle I am referring to. If I calculate it or measure it, I need to measure 17" from the seat tube+top tube". On my current bike that leaves 3 inches from the end.


If that question mark can be 9" (might be 11") Then the motor will fit. It's a stretch but a bike with a long top tube could do it. There's also a frame that the bottom tube does not attach to the top tube, but rather leaves a piece of tubing between the two about a half foot depending on the size. This could be even better

Once the motor is fitted and situated, it's only a matter of building the chain part of the bike. For this extra power I can't use the standard spoke grip sprocket. Buying the heavy duty sprocket adapter from ?: SPORTSMAN FLYER MOTORBIKES :? will be perfect. This may change however, as it would be ideal to have some kind of shift kit OR derailer to have a 2-3 speed bike mounted to a former disc brake hub.




Now that the motor is fitted, the chain driving is solid, we need a clutch. Turns out the sexy machine has it all built in with 4 up speeds. Fantastic, problem solved.
Ok.. At this point I should be able to run the motor (adding the parts like kill switch, throttle, ect.. Those aren't the hard parts though. But why stop there?
Let's buy a pit bike body kit!


The cheaper clone version will do, all we really want is the body shape. At this point I think it is impossible to design unless you have it there with you so that you can see how things will fit and what looks good. This does not serve for purely cosmetics though. The sidings will be perfect to make the bike safer. We can put them on the side to prevent any accidental burns on your legs from an accident or just every day riding.

To go even further, we can carbon fiber wrap it! That'll make the parts look much better than a flat black.

At this point I think we generally have the bike ready to rock. This upcoming summer, I'll make this dream come true!
 

wheelbender6

Well-Known Member
Sep 4, 2008
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TX
Builders have mounted those motors sucessfully on stretch bike frames. They allow plenty of room for the horizontal cylinder.
 

Rocky_Motor

New Member
Nov 14, 2011
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Fort Collins & Boulder
Those would work great for sure.. But I was hoping to keep the mountain bikeness of it. So it can handle offroad abuse well. Maybe one of those frames with a front suspension fork from a mountain bike.
 

happyvalley

New Member
Jul 24, 2008
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upper Pioneer Valley
Those would work great for sure.. But I was hoping to keep the mountain bikeness of it. So it can handle offroad abuse well. Maybe one of those frames with a front suspension fork from a mountain bike.
The engine/trans weighs 50 lbs? Right there you gave up most of the 'mountain bikeness' of it.
 
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BarelyAWake

New Member
Jul 21, 2009
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Maine
Though mostly the CRF50 clones, you may find these interesting as it's the same engine family;
http://motorbicycling.com/f40/builds-fyi-clone-honda-4stroke-atv-25194.html
http://motorbicycling.com/f37/alternate-4-stroke-engine-list-19630.html
& my CRF50 clone project if yer curious;
http://motorbicycling.com/f44/bent-zombie-tribrid-tadpole-trike-build-24210.html

However, I must say these engines aren't particularly well suited for motorizing a standard bicycle - it isn't the weight or even the power as some of the utility engines folks have used weigh about the same and the 2 stroke Morini folks have even more power... it's the shape & size that's troublesome.

Being 17" long is a major issue, while it might fit in the frame above (I doubt it, can't forget intake/exhaust) it'll be at a significant angle & being a four stroke this could cause lubrication issues as it's meant to be mounted level - another hurdle is the motor's case is about 11" wide & unless it's in a chopper, trike or recumbent, the case will be right where your pedals/feet need to be... and that's a bit of a problem.

Ofc, just about anything can be done if you've a welder & intent *shrug* it'd be a srs fabrication project w/o a doubt tho... I suspect you'd end up with a "stretched mountain chopper" ;)
 
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ultralight01

New Member
Oct 30, 2016
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Hood River, Oregon
I'm badly wanting to do this myself. Only with rear suspenion modified and welded to behind the seat post. Without rear suspension there's just no point in making it look like a dirt bike and not being able to do serious off roading. There's a freaking ton of motorcycle trails where I live.
 

Ludwig II

Well-Known Member
Jul 17, 2012
5,071
783
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UK
There area number of threads about using motorcycle engines on here. When you get close to deciding to do it, shout out and people will point you at them, where you can be saved from "learning curve".