Intermitent engagement of the clutch

How do the clutch pucks look? Could be they they are worn, and flipping around in their holes, and when they do, they grab the clutch plates briefly. Also if the clutch bearings are dry of lubricant, the increased friction could cause them to grab occasionally.

cyclehard57 said:

Pads are pretty worn, but they are all in place. I noticed that the spring between the 2 plates was kind of compressed, so I lengthened it a bit. Then cleaned the inside of the outer plate. Unfortunately, this had no effect.

The problem is getting worse daily. It really feels like the clutch is "letting go" internally for just a second, and then gets back into place (disengaged. Very strange.

So how do I do this cluth bearing lube job?

Click to expand...

Clutch bearings shouldn't need lubricating as they should be sealed bearings on both sides. (unless they need replacing) Might want to lube your clutch shaft, pull the plug where the clutch cable goes through (in the engine valley) and add some light grease.

Squirt a tiny, tiny amount of WD-40, PB-Blaster or whatever into the space between the clutch wheel and the 3 pronged thing.(where the black arrow is pointing)
If this solves the problem, then you will eventually need to remove the clutch assy. and inject grease into one of the three holes that are on the backside of the plate.



Use only a small amount of lube in your squirt. Too much and the excess will fly out and contaminate the clutch pucks.

My feeling is that the bearings in there are dry and are grabbing, or else, there is grit and powdered clutch puck material in there causing the occasional grab.

If you are brave, the whole thing can be disassembled and cleaned, but if you are not careful during disassembly, 50 or so tiny ball bearings will be all over the place.

Adding the lube should have had an instant effect on reducing or eliminating the grabbing condition.
If the problem persists, I think it would be time to pull the clutch off and see what is causing it to lock up.
It might be easier to buy a replacement assembly and change it out.