Thanks Jumpa, cable and wiring is a bit of trademark of mine ;-}
Where did you find the kill switch like this? I was thinking of using a normal vehicle keyed switch. Do you think that might just work?
I use the stock throttle kill button, I just replace the wire from it with that regular pull cable sized black wire and run it to my CDI box.
The motor to CDI box wire is different, I use fatter 16G shielded 115V AC wire. It just fits the motor wire hole and gets everything the dyno can make to the CDI.
To answer your question jrol22, yes, any key switch with a rating of 24VAC 1A or better is plenty, just put it between the blue motor CDI wire and the CDI's blue wire in.
The hard part is where to mount it.
Though any kind of switch anywhere between the motors dyno and CDI will prevent the motor from starting, if it can be easily hot wired to bypass the switch it won't be as effective.
I use a 4 tumbler cash register switch that lets you remove the key in both the on and off positions, and then mount it as well as the wire ends in a Radio Shack hobby box
epoxied onto the top of the CDI itself on every build.
The switch lock may be able to be picked, but you won't be able to hotwire it, and if you break the case open it takes the CDI wires with it so they would need a new CDI.
Being in the business here if someone does steal a local customer of mines bike and they can't make it start they are likely to contact me, especially since my name and number are on each one.
Suffice it to say that my customer will get his bike back if the thief brings it by here ;-}
But to get back to the Spark Plug Slant topic...
Though Venice has a valid point about where the head cooling fins are located plus the 'non-symmetrical' look of a reversed 48cc Skyhawk head to the trained eye like
this example of my latest build, even riding here in Phoenix in 110F summer heat that fin orientation is meaningless.
I got a little fancy with this latest build pics, do you guys think it's 'a bit too much' or kinda cool?
Regardless it does show why I do what I do and how it looks.