I am taking advantage of this winter cold snap and rain to do a general overhaul on engine. The dax gen IV has just over 1000 miles and runs really well I just wanted to do a few upgrades for reliability. After tearing down the motor I noticed that my bike has a fair amount of blow by on the piston and I think it is a result of doing a soft break in as apposed to doing a hard break in. The bottom end is spotless and i wont be touching it.
Here are the upgrades I did:
Malossi needle bearing, which is a direct fit and buttery smooth:
https://www.treatland.tv/malossi-needle-bearing-p/malossi-needle-bearing-663209b.htm
Copper head gasket, same thickness as the one from dax and has higher heat resistance than aluminum. Also most head gaskets for cars use copper so that just makes perfect sense to buy one for my 2 stroke.
http://juicemotoparts.com/products/copper-head-gasket-for-motorized-bicycle.html
Titanium wrist pin. This new pin is about half of the weight of the steel one. My old wrist pin had some weird pitting in it and I didn't want to trash my new bearing with a pin that wasnt perfectly smooth.
http://juicemotoparts.com/products/light-wieght-titanium-10mm-wrist-pin-for-49-66-80cc-engines.html
I also replaced the piston rings and base gasket but I just ordered those from dax.
Of course I didn't take any pictures putting it back together..... but I am also going to be doing some welding on my sbp expansion pipe and I'll post some pictures soon. I haven't ran the fresh rebuild yet due to not having a pipe. But I think that anyone that wants a 2 stroke motor that can handle having some miles put on it should do these upgrades. I think that most failures on these motors are going to come from the cylinder head gasket and the wrist pin bearing. Also buying a solid bottom end from dax would help. I have had the generic pk80 engine before and it is nowhere near the quality of the balanced bottom from dax.
Here are the upgrades I did:
Malossi needle bearing, which is a direct fit and buttery smooth:
https://www.treatland.tv/malossi-needle-bearing-p/malossi-needle-bearing-663209b.htm
Copper head gasket, same thickness as the one from dax and has higher heat resistance than aluminum. Also most head gaskets for cars use copper so that just makes perfect sense to buy one for my 2 stroke.
http://juicemotoparts.com/products/copper-head-gasket-for-motorized-bicycle.html
Titanium wrist pin. This new pin is about half of the weight of the steel one. My old wrist pin had some weird pitting in it and I didn't want to trash my new bearing with a pin that wasnt perfectly smooth.
http://juicemotoparts.com/products/light-wieght-titanium-10mm-wrist-pin-for-49-66-80cc-engines.html
I also replaced the piston rings and base gasket but I just ordered those from dax.
Of course I didn't take any pictures putting it back together..... but I am also going to be doing some welding on my sbp expansion pipe and I'll post some pictures soon. I haven't ran the fresh rebuild yet due to not having a pipe. But I think that anyone that wants a 2 stroke motor that can handle having some miles put on it should do these upgrades. I think that most failures on these motors are going to come from the cylinder head gasket and the wrist pin bearing. Also buying a solid bottom end from dax would help. I have had the generic pk80 engine before and it is nowhere near the quality of the balanced bottom from dax.