Clutch arm engages too far down. 3,000 miles

highfuel90 · Apr 22, 2015

Hello everyone my motorized bicycle has 3000 miles on it currently I'm having some trouble with the clutch arm. the clutch still engages, however, it is at the end of its travel point. It seems to of been sliding further and further to the point where soon the clutch will not engage due to not enough travel. does anyone have a solution?

Clutch pads they're brand-new and still have a lot of bite
Could it be the metal pin inside the clutch arm?

CARider · Apr 22, 2015

Take off the clutch cover (5 screw cover), there is a wingnut right in the middle of the dish in there. Take out the screw keeping the wing nut from turning, and take a flat screwdriver and a hammer and hit the nut, turning it to the right, one or two "groves" down. Put the screw back in, and test her out.

2door · Apr 22, 2015

Before you start messing with the 'flower nut' make sure you clutch cable is adjusted correctly. Here is a good tutorial you should read and follow > http://motorbicycling.com/showthread.php?t=22726

You should also make sure the clutch actuator parts are well lubricated.

Tom

flaughert · Apr 27, 2015

Check the clutch camshaft, i was having clutch problems and had to replace it

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Clutch arm engages too far down. 3,000 miles

highfuel90

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CARider

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2door

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flaughert

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