Shortening clutch and throttle cables

GoldenMotor.com

meowy84

Member
Jul 18, 2009
239
0
16
Canada
How many of you have shortened your clutch and throttle cables? The frame on my bike is smaller and so these two cables seem a little long compared to my brake cables. It's not a matter of functionality but rather I want the cables to be neat in appearance with no huge loop over the handlebars.

So, that being said I removed the crimped tip from the clutch cable and cut the cable housing a little and cut the cable as well. That's fine BUT the problem is the throttle cable since it has the 'ball-ends' on both ends of the cable so not so easily shortened. Any suggestions or maybe I should just leave it alone.

Comments, pics, tips and suggestions welcomed. :)
 

Longshot270

New Member
May 8, 2012
112
0
0
Texas
I just cut my throttle cable near the handle end and threaded it through the thumb shifter that came with the choke. With how hot it is over here I never use the choke so it was just another cable getting in the way...now I've got a properly lengthened throttle AND cruise control.
 

nightcruiser

New Member
Mar 25, 2011
1,180
2
0
USA
I changed from flat mountain bike bars to upright BMX style bars this year so I had to completely re-cable my bike, it worked out really great for me...
First of all, you need to make a nice clean cut on the cable housing without pinching or crimping it, otherwise it will wear the inner cable. This can be kinda hard to do with regular side cutters, I purchased a Park cable cutting tool that does a nice job, it has rounded jaws that are designed to cut cable housings cleanly. I use the same tool to cut the inner cable, it does it well without fraying.
As for the ball end on the carb cables, I just made a new ball end in the position for the shorter cable and then cut off the original ball end. Making a new ball end (for the carb side) is easy, just take some thin solid wire (like telephone wire) and wrap the (bare) wire around the cable a few times where you want the ball end to be located, then take a soldering iron and solder the wire in place on the cable leaving a ball of solder about the size of the original ball end. You can size the ball end either with heat or you can use hand tools to cut/file it into proper shape.