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Old 04-26-2011, 11:15 AM
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rohmell rohmell is offline
Motorized Bicycle Elite Member
Join Date: Jun 2010
Location: New York
Posts: 1,533
Default Re: Rusted Fuel Tank Repair

Have you considered this?

Caswell Inc. - Epoxy Gas Tank Sealer

Not only seals gas tanks, but can be used as a potting compound (waterproofing magnetos)

Creating non-skid surfaces (foot pegs and friction drive rollers)

More info on epoxies:
Epoxy Resins

I have used it to successfully restore a gas tank for a 1965 Toro FLYMO.
The tank has so many pinhole leaks that it could have been used as a pasta strainer, but now it is perfect and the mower is used weekly.
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