Originally Posted by brucemg51
I've filed the sprocket teeth and it definitely is better although still noisy. I'm hoping that will quiet down as the bike is broken in.
Nope. Still no good. I can see what's going on here. No matter how I align everything, the idler wheel keeps pushing the chain off the sprocket. This is my second build and I had no of this problem before. I'm thinking I'm going to try to bend open the rear fork a bit, so I'll have more room to work back there, but I don't know if that will help. Four times now, I've had to drag the bike back to the shop with a seized rear wheel.