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Spring Return Chain Tensioner


Discussion at Motorized Bicycle Engine Kit Forum in the Mounting Techniques forum. I was having a problem keeping my chain taut, and was very unhappy with the stock chain, so off to ...
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Old 05-02-2008, 06:39 PM
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Default Spring Return Chain Tensioner

I was having a problem keeping my chain taut, and was very unhappy with the stock chain, so off to Tractor Supply for some #41 chain. Got the chain and got to browsing and also picked up a really sweet ball bearing, rubeer coated chain trensioner, AND spring, it is sold seperatly. After mounting the chain I took some 3/8 althread rod, heated it up and bent it into a U shape to fit around seatpost. I cut a strip of metal ( out of stock tensioner mount) to secure allthread. Then I just mounted the spring tensioner to the end of the allthread, the ID of the tensioner seems to be a good fit on 3/8" rod. Then a little adjustment and done. Spent $40. on everything including new chain. I have put a couple of miles on it an it is a lot quieter, and very smooth...
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spring-return-chain-tensioner-may-2008-008.jpg  spring-return-chain-tensioner-may-2008-009.jpg  spring-return-chain-tensioner-may-2008-010.jpg  spring-return-chain-tensioner-may-2008-011.jpg  spring-return-chain-tensioner-may-2008-012.jpg  

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Old 05-02-2008, 07:35 PM
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Default Re: Spring Return Chain Tensioner

Great set up! That look's great

That's kind of what I used for my Dble. suspension bike. I do not have pic's of it. But here is what I used. I used a Idler sprocket and had to do some mod's to get it to work with the tensioner. Your set up look's much better.
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spring-return-chain-tensioner-ch4j-singcopy2.jpg  spring-return-chain-tensioner-13633_lg.gif  

Last edited by fairracing31 : 05-02-2008 at 07:57 PM.
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Old 05-02-2008, 08:39 PM
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Default Re: Spring Return Chain Tensioner

I looked at those tensioners and was about to order one Fair, when I saw the one at Tractor Supply. It looked like a lot of mods to make it fit my bike though. And the one at TSC was less than $15. with spring.
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Old 05-02-2008, 08:53 PM
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Default Re: Spring Return Chain Tensioner

Yes, it took alot of mod to work, and it was'nt cheap. But at the time I had a nissan timing chain tensioner that I was using. I was taking a trip to Mexico and there was no way I was going alone. The homemade nissan tensioner had a little to much tension on it because that was the only way I could keep the chain to stay on on the trail. And I was afraid to take a long trip with the way I had it set up. So it was kinda of a last minute set up I did with the tensioner and idler sprocket, but it worked great, held up all they way. The chain did fall of several times.
Your set-up is much better and I like it. I was looking at tractor supply but could not find it
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Old 05-02-2008, 09:25 PM
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Default Re: Spring Return Chain Tensioner

Yea I dont see the parts either. looks like they carry them for their line of mini bikes "Baja Motorsports". You could call them. the part # is 165-063 for the chain tensioner, and # 165-280 for the spring...
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Old 05-03-2008, 08:12 PM
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Default Re: Spring Return Chain Tensioner

I love that George thanks for sharing that. I tell ya thats the one thing I hate so dearly on these is that tensioner. Well you know I ditched both of mine but I would rather be running them. Might have to make a trip to TSC and thanks for the part numbers.
Terry
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Old 05-03-2008, 08:16 PM
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Default Re: Spring Return Chain Tensioner

Well Terry your bikes look so awesome this would be a good way to take care of chain slack and be somewhat hidden. The stock tensioners look ALMOST as bad as they work.
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Old 05-23-2008, 09:47 PM
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Default Re: Spring Return Chain Tensioner

very nice mister right. i been in the middle of a move and missed this all togather. i am putting a copy in the clasic posts area
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Old 05-23-2008, 10:10 PM
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Default Re: Spring Return Chain Tensioner

Thanks Cruiser. Everyone here has been soooo helpful, and by reading and looking I have found so many great ideas. I felt I should contribute some. Great site.......
Thanks Again.......
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Old 05-29-2008, 08:56 AM
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Default Re: Spring Return Chain Tensioner

what is the actual type of spring that you used?
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