| | | 2 Stroke Bicycle Engines & Kits 2 stroke motorized bicycle engine kits need careful installation and setup, find out how from our professionals here! | carb throttle connection, just need to make sure. Discussion at Motorized Bicycle Engine Kit Forum in the 2 Stroke Bicycle Engines & Kits forum. I got the engine on my bike today, with the exception of making the mistake of getting a Bell Chainbreaker ...  | | 
05-28-2009, 08:48 PM
| | Motorized Bicycle Elite Member | | Join Date: May 2009 Location: usa
Posts: 332
| | carb throttle connection, just need to make sure. I got the engine on my bike today, with the exception of making the mistake of getting a Bell Chainbreaker from walmart and expecting it to work ( so I still need to shorten my chain lol )... everything except the clutch and chain are hooked up.... but the throttle connection is what had me confused.. I pulled out the needle and the barral out of the carb.. pushed the cable thru the spring and then latched it in the groove on the bottom of the needle/ barrel assembly and then put it togther... I guess it's ok, throttle doesn't have much movement and it doesn't return on it's own but it deffinetly moves like it should inside.. did I do it right? it's been a while since I took apart a motorcycle carb, when I did, I left everything connected. | 
05-28-2009, 09:33 PM
|  | Motorized Bicycle Elite Member | | Join Date: Mar 2008 Location: Treasure Coast, Florida
Posts: 747
| | Re: carb throttle connection, just need to make sure. Post #5 shows a good pic of the assembly order. If it doesnt return smoothly, maybe the top cap is screwed on too tight..... Carburetor pictures how to install and rebuild
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05-28-2009, 11:17 PM
|  | Motorized Bicycle Elite Member | | Join Date: Feb 2009 Location: Arroyo Grande, Ca
Posts: 113
| | Re: carb throttle connection, just need to make sure. Sounds like you might have the slide backwards. Make sure to line up the dimples in the carb to the grooves in the slide. If that's not it check your cable to make sure it's not binding somewhere. One way would be to unscrew it from the carb and see how the throttle responds.
__________________ Sun Tzu: To secure ourselves against defeat lies in our own hands, but the opportunity of defeating the enemy is provided by the enemy himself. | 
05-28-2009, 11:20 PM
| | Motorized Bicycle Elite Member | | Join Date: May 2009 Location: usa
Posts: 332
| | Re: carb throttle connection, just need to make sure. It's smooth, but it just doesn't return on it's own.. then again, the stock twist grip has no return spring.. and the grip doesn't twist much.. pictures looks like it's togther right tho | 
05-28-2009, 11:22 PM
| | Motorized Bicycle Elite Member | | Join Date: May 2009 Location: usa
Posts: 332
| | Re: carb throttle connection, just need to make sure. Quote:
Originally Posted by Shadeslay Sounds like you might have the slide backwards. Make sure to line up the dimples in the carb to the grooves in the slide. If that's not it check your cable to make sure it's not binding somewhere. One way would be to unscrew it from the carb and see how the throttle responds. | I used the indendtation for the idle screw to line up the slide.. throttle disconnected, everything works good.. when I unscrew the top off of the asselbly and pull the cable/ slide out, the slide tilts to the side because of the spring tension, could that be happening inside the carb causing any of the problems?
Last edited by matt167 : 05-28-2009 at 11:24 PM.
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05-28-2009, 11:26 PM
|  | Motorized Bicycle Elite Member | | Join Date: Mar 2009 Location: upstate NY
Posts: 1,452
| | Re: carb throttle connection, just need to make sure. your cable might be binding dont tie the cables to the bike tight or tight angles.
these cheap throttles dont return all the way on there own,sometimes you have to twist them the other way to return to idle.
the throttles do twist a full half turn easy,if not its binding somewhere. | 
05-28-2009, 11:29 PM
|  | Motorized Bicycle Elite Member | | Join Date: Feb 2009 Location: Arroyo Grande, Ca
Posts: 113
| | Re: carb throttle connection, just need to make sure. Quote:
Originally Posted by matt167 I used the indendtation for the idle screw to line up the slide.. throttle disconnected, everything works good.. when I unscrew the top off of the asselbly and pull the cable/ slide out, the slide tilts to the side because of the spring tension, could that be happening inside the carb causing any of the problems? |
That's normal without something to guide it. With it off the carb does the throttle still not spring back? If you still have problems with it when it's unscrewed from the carb, it's likely a cable issue.
Edit: As mentioned by cabin, don't expect to much spring back from these. I have had some success by adding a little oil inside the cable housing.
__________________ Sun Tzu: To secure ourselves against defeat lies in our own hands, but the opportunity of defeating the enemy is provided by the enemy himself.
Last edited by Shadeslay : 05-28-2009 at 11:34 PM.
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05-28-2009, 11:32 PM
| | Motorized Bicycle Elite Member | | Join Date: May 2009 Location: usa
Posts: 332
| | Re: carb throttle connection, just need to make sure. the cable is not tied up yet... it might be 1/2 turn but I'm not sure.. I think I'll take the top off of the throttle control thing, and see just how much it's pulling.. | 
05-28-2009, 11:35 PM
| | Motorized Bicycle Elite Member | | Join Date: May 2009 Location: usa
Posts: 332
| | Re: carb throttle connection, just need to make sure. Quote:
Originally Posted by Shadeslay That's normal without something to guide it. With it off the carb does the throttle still not spring back? If you still have problems with it when it's unscrewed from the carb, it's likely a cable issue. | does the same thing... I didn't use any oil in the cable housing, but it still seems smooth when it's off, just no return.. what kind of oil should the housing get? | 
05-29-2009, 12:21 AM
|  | Motorized Bicycle Elite Member | | Join Date: Feb 2009 Location: Arroyo Grande, Ca
Posts: 113
| | Re: carb throttle connection, just need to make sure. I used Singer machine oil, but anything similar would work fine. Got it at walmart in the sewing section for about $2. Go over your cable and make sure it's not bent or binding up somewhere. If you turn the throttle "or pull the wire" while holding the cable you can often feel if it is bent or rubbing.
__________________ Sun Tzu: To secure ourselves against defeat lies in our own hands, but the opportunity of defeating the enemy is provided by the enemy himself.
Last edited by Shadeslay : 05-29-2009 at 12:25 AM.
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