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Motorized Bicycle Trouble Shooting Use this area to post problems that may arise that you could use some help in figuring out what is wrong with their bicycle motor and what needs to be done to achieve top performance.

Clutch excessively hard to disengage


Discussion at Motorized Bicycle Engine Kit Forum in the Motorized Bicycle Trouble Shooting forum. I just did my first motor bike conversion and I'm thrilled with how much fun and economical it is. ...
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Old 10-09-2008, 09:15 PM
Motorized Bicycle Apprentice
 
Join Date: Oct 2008
Location: Pennsylvania, USA
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Unhappy Clutch excessively hard to disengage

I just did my first motor bike conversion and I'm thrilled with how much fun and economical it is. However the clutch is excessively hard to disengage with the clutch lever. I already broke the one that I received with the kit after only 2 days of use ! The aluminum snapped right in half, and I have since replaced it with another handle that is just as stiff to operate. Any tips for loosening it up? Thanks in advance!
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Old 10-09-2008, 09:48 PM
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Master Motorized Bicycle Builder
 
Join Date: Mar 2008
Location: Bellingham, WA
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Default Re: Clutch excessively hard to disengage

First try lubricating the cable, hold one end of it up in the air and dribble some light oil or chain lube down the cable. Second take off the spring that is between the cable adjuster under the carb and the clutch arm. It serves no purpose other than making the clutch harder to pull.
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Old 10-10-2008, 10:43 AM
Motorized Bicycle Builder
 
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Default Re: Clutch excessively hard to disengage

I did the same as Ghost0 and my kit supplied clutch lever never broke.
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Old 10-10-2008, 10:49 AM
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Default Re: Clutch excessively hard to disengage

i origionally ran my bike without the spring and then i was bored one day and decided i needed to put it on . and about four miles from home (without my cell phone ) clutch cable broke and i hod no tools to get the chain off to ride it back so i had to walk bike with rear tire up in the air
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Old 10-10-2008, 12:19 PM
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Location: Corpus Christi, Texas
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Default Re: Clutch excessively hard to disengage

Tech Tip, Take a good size nail and grind the end till it looks like a flat blade screw driver. Zip tie it to your frame. If needed pop your master link remove or tie up the chain and peddle home.
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Old 10-10-2008, 07:45 PM
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Default Re: Clutch excessively hard to disengage

Make sure you have no sharp bends in the cable, and don't zip tie it to tightly to anything. Try to get the cable end mount where it ends at the engine turned so the cable comes out pointing at the clutch arm, not at an angle.
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Old 10-12-2008, 10:45 PM
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Default Re: Clutch excessively hard to disengage

Mine came w/ 2 springs. They don't help anything!
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Old 10-13-2008, 09:04 AM
Bikeguy Joe's Avatar
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Default Re: Clutch excessively hard to disengage

One of those springs is a heat shield for the cable housing.

If you use that one in place of the already un-needed spring, you will have a pull most difficult.
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Old 10-14-2008, 10:15 PM
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Join Date: Aug 2008
Location: nh
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Default Re: Clutch excessively hard to disengage

make sure your cable doesn't wrap around the frame and has as few bends as possible, this helped me a lot. also making sure the cable holder/stopper on the engine isn't causing the cable to scrape when you pull it by turning it towards the clutch arm. this can be hard if you have the slack remover on the cable holder turned out because it hits the gear box.
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Old 10-16-2008, 09:51 PM
Motorized Bicycle Apprentice
 
Join Date: Oct 2008
Location: Pennsylvania, USA
Posts: 6
Default Re: Clutch excessively hard to disengage

Thanks for the advice everyone, but it seems that just use has made it easier to pull. I guess it's just stiff at first.
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