Mounting throttle & kill button

I was planning this morning to drill the hole in the handlebar for the pin prepatory to mounting the throttle twist grip and the kill button. There is no pin in the grip. How can I mount it without the pin to keep it from turning? All suggestions appreciated as I hate to have to order another new one which may not have one either?
Thanks to all.
D. J. Pedal Pusher

Use part of small bolt or a piece of rod to put in place of the missing pin. If it's a little small just epoxy it into the hole in the throttle.

:edit: Also dig through the bag and the box all your parts came in. The pin may have fallen out during shipment.

No pin in the box. I can see on the grip where it is supposed to be, but there is only a tiny raised place where the pin should be, barely discernable, more easily felt that seen. If I used a small piece as a pin, how would it fit into the place where the pin is supposed to be? Drill a small holeinto the plastic?
Thanks.

I separated the top and bottom parts of the twistgrip/kill button. I placed the top part upside down and drilled a small holl through it. Then I placed it on the handle bar and marked the spot and drilled a hole in the handlebar. I measured the depth with a finishing nail and cut it to length. So you may want to try this if your pin is missing on the throttle.

I have been fooling around with this thing for so long that I in desperation ordered the motor mount from Sick Bike Parts and the sprocket and adapter from Creative Engineering aka Manic Mechanic . It was worth the wait as I mounted the sprocket in just a few minutes and the motor in sort order. Before, it nearly ran me nuts and I would bet I put that darn sprocket off and on a dozen times and it never would work and could not mount the motor satisfactorily. Save yourself lots of grief. Buy these parts.

I hope to be riding someday...

D. J. Pedal Pusher

how do you wire the throttle and the kill switch? it is frustrating me, yes i am a noob

Adam,

I haven't wired the kill switch yet. I am confused too about it and think I will need help in that area too. I am new too as this is my first attempt and I just wrung off the tiny end of the screw that holds the clutch cable to the actuator arm. I'm dead in the water again. Costly mistake and more delay. Shipping charges are outrageous. I am going to do a search on wiring the kill switch and I think the answer may be there. Lots of information and help from lots of nice folks in this forum.

D. J. Pedal Pusher

The kill switch is rather easy. It is simply a two wire momentary switch. There are 2 ways to hook it up. Either will work. 1) Attach each of the kill switch wires to the cdi wires. It doesn't matter which goes where since the kill switch is simply completing a circuit when pressed. 2) Hook 1 wire from the Kill switch to the white wire and the other to a ground on the bike (bolt into/onto metal). Once again doesn't matter which wire goes where.
****DO NOT try to use one wire on the white wire and the other to another wire out of the engine unless you are completely sure which wires you are using. If you choose both (+) wires you could have a problem to CDI/Mag when completing the circuit via kill switch.

Regarding the throttle locating pin. I ground mine off and installed w/out a hole. I never had a problem. Now I wouldn't necessarily recommend it but I haven't had problems. Perhaps I got lucky with the diameters??? Try it like it is and see if you even need to bother investigating a fix.

Lastly, shipping charges can be crazy with some vendors. Look at ThatsDax. His shipping on parts is a flat $9/order and orders over $50 are free shipping.

i am going outside to try it now, thanks soooo much, the instructions in my kit werent that great and i have almost no idea of what i was doing lol

Here's a wiring diagram that might help those in need.
Tom

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