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Running on half choke


Discussion at Motorized Bicycle Engine Kit Forum in the Motorized Bicycle General Discussion forum. Hi everybody First post and i hope i'm in the right area of the forums. I just purchased a ...
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Old 04-24-2008, 07:17 PM
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Question Running on half choke

Hi everybody

First post and i hope i'm in the right area of the forums. I just purchased a 70cc engine and am loving it. Call it pushing 40 and loving the assitance. Love the fact of being able to get back on a bike, But this time when i get tired I just "pop the clutch" and enjoy the scenery! My question is, I have to run the engine with the choke 1/2 to 3/4 on all the time. At this choke setting the engine runs very smooth. I must be missing something for it to need the extra fuel. I checked all gaskets for leaks and cleaned the carb. The float arms are sitting parallel. Any help would be great. Also any tips on vibration ?? I still can't feel A#$ !!! Thank You !!!
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Old 04-24-2008, 07:23 PM
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Default Re: Running on half choke

did you raise the needle a notch?and try it or all the way qnd try it?
mike the needle at the top by the grooves, around 0.070 and at the bottom farthest away from the grooves it should be around 0.065. this is not a hard and fast rule but I've found that some of the needles are not tapered right or not tapered at all.
If they are not tapered right the fuel will be too lean wide open and that is why you need to run with the choke on.
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Old 04-24-2008, 07:32 PM
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Default Re: Running on half choke

Thanks, i'll try that. The needle is 3rd from the top. I will set the clip all the way down an see if that helps. if i shut the choke off with a warm engine it just wants to stall out. So, thats how i came to think of it starving for fuel. Thank you !!
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Old 04-24-2008, 09:05 PM
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Default Re: Running on half choke

You do know almost all of these engines leak air at the carb to manifold connection. Plus the needle works best for MOST of us in the second from the top location. It most likely is one of those two things or even both.
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Old 05-01-2008, 11:36 AM
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Default Re: Running on half choke

If you aren't running an inline filter, you may have clogged your carb main jet or other fuel passages. As a minimum run a small fine wire through the main jet and install an inline fuel filter. There is a lot of crud in the fuel tank that shouldn't be there on a new kit.
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Old 05-01-2008, 02:09 PM
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Default Re: Running on half choke

I would try the little clip on the needle first. Second from top sounds like a good place to start. Just do not do it in the grass or you might loose that little clip. Maybe get an old sheet and take it apart over that. I used an automotive heater hose on the engine mounts, and muffler bracket helps with the vibration.

Last edited by sisdavid : 05-01-2008 at 02:11 PM.
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Old 05-01-2008, 02:20 PM
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Default Re: Running on half choke

So, did you get it figured out frenchman?

I'm guessing your bicycle motor has an air leak at the manifold or where the carb clamps on the manifold....don't over tighten either. Take the manifold off the engine, smear on a THIN layer of any RTV sealant on both sides of the gasket and reinstall.

You guys are cleaning the tanks before you install them on your bikes, right?
That little screen inside the petcock will fill up with crud and clog up in 20 miles if you don't. (that is if your tank is as bad as some have claimed)
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Old 05-01-2008, 08:11 PM
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Default Re: Running on half choke

Yes on the air leak !! And i raised the needle too. I'm very happy with the way it's running right now. I'm off to get better tires tomorrow as the ones I have on now are not the greatest. I live in the country and i'm dying to take it to the city, for a nice ride through the park !!
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Old 05-01-2008, 08:18 PM
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Default Re: Running on half choke

5555555555555555555 thats a high five. good job frenchman. feels good when you get it figured out how to make your bicycle motor run good dosn't it.
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Old 05-01-2008, 09:37 PM
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Default Re: Running on half choke

Great to hear you got it all worked out! Intake leaks are almost guaranteed if you use the stock gasket. I don't bother with it anymore and cut my own.
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